Solter aeroprocess 3200 - User Manual

MI03122-01 09/2015
MANUAL DE INSTRUCCIONES
INSTRUCCIONES PARA EL USO Y EL MANTENIMIENTO, LEA ESTE
MANUAL ANTES DE PONER EN MARCHA EL EQUIPO
INSTRUCTION MANUAL
INSTRUCTIONS FOR THE USE AND MAINTENANCE, READ THIS
MANUAL BEFORE STARTING THE EQUIPMENT
MANUAL DE INSTRUÇÕES
INSTRUÇÕES PARA O USO E MANUTENÇÃO, LEIA ESTE MANUAL
ANTES DE UTILIZAR O EQUIPAMENTO
BEDIENUNGSANLEITUNG
BEDIENUNGS- UND WARTUNGSANLEITUNG, LESEN SIE DIESE
ANLEITUNG VOR INBETRIEBNAHME DES GERÄTES
MANUEL D’INSTRUCTIONS
INSTRUCTIONS POUR L’UTILISATION ET LA MAINTENANCE, LISEZ
CE MANUEL AVANT DE METTRE L’APPAREIL EN MARCHE
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Summary

Security and Protection Measures

ELECTRICAL AND FIRE SAFETY

Proper installation, grounding, and operation in non-flammable areas.

PERSONAL PROTECTIVE EQUIPMENT

Requirements for clothing, eye, and burn protection for welders.

HAZARD MITIGATION

Precautions for gas cylinders, tank welding, and electromagnetic disturbances.

Technical Specifications

Protection Measures

OPERATING CYCLE AND OVERHEATING

Explains operating cycle, machine stopping due to overheating, and reset procedure.

Earth Clamp Connection

Torch Connection

Gas Connection

Commissioning Procedures

AEROPROCESS 2000 COMMISSIONING

Connect to earth wire, check voltage, connect clamps/torches, select polarity.

AEROPROCESS 3200 COMMISSIONING

Assemble wheels, connect to 400Vac mains, select polarity, connect accessories.

AEROPROCESS 3220 COMMISSIONING

Assemble wheels, attach Aerofeed bracket and winder.

Wiring Connections

POSITIVE CONNECTION

Power cable to positive pole, earth clamp to negative pole.

NEGATIVE CONNECTION

Power cable to negative pole, earth clamp to positive pole.

Front Panel Layout Overview

Operating the Front Panel

Display Symbol Meanings

Operating the Menu System

PROGRAM MEMORY MANAGEMENT

Procedures for loading and saving welding programs (L-P, S-P).

Resetting Parameters to Default Values

MIG-MAG Welding Operations

WIRE FEEDING SYSTEM SETUP

Setup and adjustment of the wire feeding system, including roller pressure.

Shielding Gas and Wire Threading

MIG Welding Mode Selection

Manual and Synergic Modes

SYNERGIC MODE OPERATION

Adjusting wire speed, arc height, and weld dynamics in synergic mode.

Synergic MIG Program Selection for Non-Standard Materials

Additional MIG Parameters

MMA Welding Operations

MMA Welding Parameters

HOT START AND HOT-START TIME

Adjustments for initial current and its duration in MMA welding.

FORCE-ARC ADJUSTMENT

Regulates short circuit current for material transfer and welding quality.

TIG Welding Operations

TIG Welding Mode Selection

Aerofeed 5 Wire Feeder

Rollers Selection Guide

Faults and Troubleshooting

MACHINE STARTUP ISSUES

Solutions for when the machine does not start up or the anomaly indicator lights up.

OVERHEATING AND OUTPUT INDICATORS

Actions for overtemperature warnings and flashing output indicators.

WIRE FEEDING PROBLEMS

Troubleshooting for wire not coming out correctly or at the proper speed.

GAS FLOW AND ARC STABILITY

Alarms and Anomalies

DATA AND MEMORY ERRORS (ER 1-3)

COMMUNICATION AND PCB ERRORS (ER 4-6)

OPERATIONAL STATUS ERRORS (ER 10)

Maintenance Instructions

Solter aeroprocess 3200 Specifications

General

Input voltage	3 x 400 V
Duty cycle	60% at 320A
Welding process	MIG/MAG
Welding current range	30 - 320 A
Wire diameter	0.8 - 1.2 mm
Output Current Range	30 - 320 A