EasyManua.ls Logo

Solter AEROPROCESS 4110 DV BT User Manual

Solter AEROPROCESS 4110 DV BT
47 pages
Go to English
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
MANUAL DE INSTRUCCIONES
INSTRUCCIONES PARA EL USO Y EL MANTENIMIENTO.
LEA ESTE MANUAL ANTES DE PONER EN MARCHA EL EQUIPO.
INSTRUCTION MANUAL
INSTRUCTIONS FOR THE USE AND MAINTENANCE.
READ THIS MANUAL BEFORE STARTING THE EQUIPMENT.
MI03132-04
1
Question and Answer IconNeed help?

Do you have a question about the Solter AEROPROCESS 4110 DV BT and is the answer not in the manual?

Solter AEROPROCESS 4110 DV BT Specifications

General IconGeneral
BrandSolter
ModelAEROPROCESS 4110 DV BT
CategoryWelding System
LanguageEnglish

Summary

Introduction and Safety Precautions

Safety and Protection

Essential safety measures and guidelines for operating welding equipment and handling potential hazards.

Electrical Safety

Guidelines for safe and proper electrical connection, grounding, and voltage requirements for optimal performance.

Personal Protective Equipment

Recommendations for wearing appropriate personal protective equipment to ensure full body protection during operation.

Burn Prevention

Instructions to avoid skin contact with hot components, wire, or airborne particles during the welding process.

Eye Protection

Mandatory use of safety masks or goggles with appropriate filters to protect eyes from harmful radiation.

Fire Safety Precautions

Measures to prevent fires caused by incandescent metal parts, flammable materials, and working environment.

Gas Cylinder Safety

Guidelines for safe storage and handling of high-pressure gas cylinders to prevent explosion hazards.

Electromagnetic Interference

Information on potential electromagnetic interference and measures to mitigate its effects on sensitive equipment.

General Descriptions and Setup

Recycling Guidelines

Instructions for proper disposal of the equipment at the end of its useful life according to European directive.

Mains Power Connection

Detailed instructions for correctly connecting the welding equipment to the mains power supply.

Using Electric Generators

Requirements and considerations for using electric generators to power the welding machine.

Specifications Plate Indicators

Explanation of the various codes and indicators found on the machine's specification plate.

Technical Specifications and Features

Control Panel Design

Description of the control panel's design, emphasizing intuitive and fast parameter modification.

Ventilation System

Details on the smart ventilation system and its role in preventing dust accumulation and maintaining performance.

Automatic Shutdown Feature

Explanation of the automatic shutdown feature activated by inactivity to prevent issues.

Machine Protection Systems

Overview of the machine's built-in protective measures, including temperature sensors and voltage monitoring.

Operating Cycle and Overheating Management

Definition of operating cycle and procedures for managing overheating to prevent damage.

Transport and Installation

Machine Handling Procedures

Instructions on how to properly handle and move the welding power unit and its transport unit.

Electric Generator Usage

Requirements and considerations for using electric generators to power the welding machine.

Equipment Component Identification

Identification and brief description of the main components and connectors on the welding machine's front panel.

Commissioning Procedures

Positive Polarity Connection

Explanation of the positive polarity connection, commonly used for most wire types.

Negative Polarity Connection

Explanation of the negative polarity connection, used for specific wire types like tubular steel without gas.

Front Panel Layout

Control Panel Overview

Detailed explanation of the front panel layout and its constituent elements and controls.

Control Panel Functions and Display

Button and Selector Operations

Description of the machine's buttons, selectors, and their operational functions.

SYMBOLOGY OF THE DISPLAY

Explanation of the various symbols and their meanings displayed on the machine's screen.

Operating the Menu

Menu Navigation and Program Access

Navigating the machine menu, accessing programs, and managing factory settings.

Program Memory Management

Data Menu and Counters

Accessing and viewing wire consumption and total operating time data.

Resetting Parameters and System Info

Resetting parameters to default values and checking system version information.

MIG-MAG Welding Operations

Wire Feeding System Setup

Preparation and setup of the wire feeding system, including roller installation and pressure adjustment.

Shielding Gas Importance

Importance of selecting the appropriate shielding gas for different materials and welding processes.

Wire Threading Procedure

Step-by-step guide for threading the welding wire through the drive system and torch.

MIG Welding Mode Selection

Explanation of available MIG welding modes like 2T and 4T for different welding scenarios.

MIG Welding Modes and Settings

Spot and Manual Welding Modes

Details on spot, spot repetition, and manual MIG welding modes.

Synergic Mode Operation and Settings

Explanation and settings for synergic MIG welding, including material selection.

MMA Welding Operations

MMA Specific Parameters

Explanation of MMA specific parameters like Force-arc and Hot-start.

TIG Welding Operations

TIG Mode Selection and Parameters

Guide to selecting TIG modes and adjusting parameters like slope down and post-gas time.

TIG Welding Modes and Reference

TIG Modes and Recommended Settings

Explanation of TIG modes (2T/4T), electrode selection, and recommended settings for various amperages.

Aerofeed 5 Wire Feeder

Aerofeed Technical Specifications

Technical specifications for the Aerofeed 5 wire feeder unit.

Aerofeed Internal Components

Identification and description of the internal components of the Aerofeed 5 wire feeder.

Aerofeed External Components

Identification and description of the external components and connectors of the Aerofeed 5 wire feeder.

Aerofeed Carrying Handle Use

Instructions for properly using the carrying handle for safe manipulation of the Aerofeed unit.

Aerofeed Accessories

Refrigeration Kit Installation

Instructions for mounting and connecting the Aerofeed refrigeration kit.

Wheels Kit Installation

Instructions for mounting the Aerofeed wheels kit onto the unit.

Aerofeed Roller Selection

Table detailing different types of rollers, their materials, and corresponding reference numbers.

Cooling Unit Connection and Maintenance

Maintenance Instructions Schedule

Recommended maintenance schedule (weekly, quarterly, annual) for the welding machine.

Fault Handling Guidelines

General advice on handling faults, emphasizing immediate disconnection and qualified personnel intervention.

Fault Diagnosis and Troubleshooting

Common Anomalies and Causes

Comprehensive list of common anomalies, their possible causes, and troubleshooting steps.

Alarms and Error Codes

Error Codes, Causes, and Solutions

Table detailing error codes, their causes, and recommended solutions for the machine.

Aeroprocess 4110 DV Wiring Diagram

Aeroprocess 4110 DV Exploded Parts

Guarantee and Conformity

Declaration of Conformity

Formal declaration stating the machine's compliance with relevant EU directives and standards.

Related product manuals