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Solter aeroprocess 2000 User Manual

Solter aeroprocess 2000
52 pages
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MI03122-01 09/2015
MANUAL DE INSTRUCCIONES
INSTRUCCIONES PARA EL USO Y EL MANTENIMIENTO, LEA ESTE
MANUAL ANTES DE PONER EN MARCHA EL EQUIPO
INSTRUCTION MANUAL
INSTRUCTIONS FOR THE USE AND MAINTENANCE, READ THIS
MANUAL BEFORE STARTING THE EQUIPMENT
MANUAL DE INSTRUÇÕES
INSTRUÇÕES PARA O USO E MANUTENÇÃO, LEIA ESTE MANUAL
ANTES DE UTILIZAR O EQUIPAMENTO
BEDIENUNGSANLEITUNG
BEDIENUNGS- UND WARTUNGSANLEITUNG, LESEN SIE DIESE
ANLEITUNG VOR INBETRIEBNAHME DES GERÄTES
MANUEL D’INSTRUCTIONS
INSTRUCTIONS POUR L’UTILISATION ET LA MAINTENANCE, LISEZ
CE MANUEL AVANT DE METTRE L’APPAREIL EN MARCHE
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Solter aeroprocess 2000 Specifications

General IconGeneral
BrandSolter
Modelaeroprocess 2000
CategoryWelding System
LanguageEnglish

Summary

Introduction and Safety

Manual Introduction

General welcome, purpose, and user responsibilities for the manual.

General Safety Precautions

Covers electrical, personal, burn, eye, fire, and gas cylinder protection.

Electromagnetic Interference and Recycling

Addresses managing EMI and proper equipment disposal.

General Product Descriptions

Welding Machine Capabilities

Overview of supported welding processes and technologies like MIG-MAG, MMA, TIG.

Specifications Plate Interpretation

Explanation of indicators on the welding machine's specifications plate.

Technical Specifications and Operation Details

Detailed Technical Specifications

Comprehensive table of technical data for Aeroprocess models.

Machine Protection and Overheating Management

Information on machine protection features and operating cycle to prevent overheating.

Installation and Handling Procedures

Transport and Installation Guidelines

Guidelines for safe transport and proper installation of the welding machine.

Handling and Assembly Instructions

Instructions for moving and assembling the welding equipment, including wheels.

Equipment Components Identification

Visual identification of parts for Aeroprocess 2000, 3200, and 3220 models.

Connection Procedures

Earth Clamp Connection Guide

Procedure for connecting the earth clamp to the workpiece and machine.

Torch Connection Guide

Guidance on connecting the MIG torch to the machine.

Gas Connection Guide

Instructions for connecting the gas supply to the welding machine.

Operation Setup and Commissioning

Electric Generator Usage Requirements

Requirements for using electric generators with the equipment.

Aeroprocess 2000 Commissioning Steps

Steps for setting up and starting the Aeroprocess 2000 model.

Aeroprocess 3200/3220 Commissioning Steps

Steps for setting up and starting Aeroprocess 3200 and 3220 models.

Connections and Polarity Details

Polarity Connection Options

Explanation of positive and negative polarity connection options.

Important Connection Warnings

Important warnings regarding gas connection and connector security.

Front Panel Layout and Controls

Control Panel Component Identification

Identification and description of all front panel controls and indicators.

Operating the Front Panel

Front Panel Control Functions

Detailed explanation of how to use the front panel selectors and buttons.

Display and Status Indicators

Description of main panel displays and machine status indicators.

Display Symbol Glossary

Understanding Display Symbols

Glossary of all symbols and abbreviations shown on the machine display.

Menu System Operations

Menu Navigation and Parameter Adjustment

How to access and adjust settings via the machine menu.

Program Memory Management Guide

Procedures for saving and loading welding programs.

Data Menu and Usage Tracking

Accessing wire consumption and operating time data.

System Settings and MIG Welding

Resetting Parameters to Defaults

How to restore factory default settings for the machine.

System Version Information Check

Checking the firmware versions of the power unit and user interface.

MIG-MAG Welding System Setup

Preparing the wire feeding system and setting polarity for MIG welding.

MIG Welding Modes and Parameters

MIG Welding Mode Selection

Choosing between 2T, 4T, SPOT, and manual/synergic modes.

Synergic Mode Parameter Adjustment

Adjusting material, wire diameter, gas, arc height, and dynamics.

Material and Shielding Gas Selection

Selecting materials and shielding gases for MIG welding.

MIG and MMA Welding Operations

Synergic MIG Program Usage

Using programs for non-standard materials in MIG welding.

Additional MIG Welding Parameters

Adjusting burn-back, soft-start, crater fill, post-gas, and spot welding.

MMA Welding Operation Guide

Setting up and performing MMA welding operations.

MMA and TIG Welding Parameters

Additional MMA Welding Parameters

Setting hot-start, hot-start time, and arc force for MMA.

TIG Welding Setup and Connections

Connecting torch, setting polarity, and gas for TIG welding.

Adjustable TIG Welding Parameters

Setting slope down time and post-gas time for TIG.

TIG Welding Modes and Recommendations

TIG Welding Mode Selection

Choosing between 2T and 4T modes for TIG welding.

Tungsten Electrode and Tip Recommendations

Recommendations for tungsten electrodes and tip preparation.

TIG Parameter Selection Guide

Guide for electrode diameter, nozzle, and gas flow rate by amperage.

Aerofeed 5 Wire Feeder Details

Aerofeed 5 Technical Specifications

Detailed technical specifications for the Aerofeed 5 wire feeder.

Aerofeed 5 General Description

Explanation of the wire feeder's function, operation, and components.

Aerofeed 5 Handling and Accessories

Instructions for carrying the unit and installing the wheels kit.

Rollers and Fault Troubleshooting

Roller Selection Chart

Chart showing roller types for different materials and machine models.

Common Anomalies and Solutions

Troubleshooting guide for common machine anomalies and their causes.

Alarms and Advanced Troubleshooting

Arc Stability and Penetration Issues

Potential causes and solutions for unstable arc and low penetration.

Error Code Reference

List of error codes, their causes, and recommended solutions.

Maintenance and Technical Documentation

Regular Maintenance Schedule

Recommended maintenance intervals and safety precautions for servicing.

Technical Diagrams and Schematics

References to exploded drawings and electrical schematics for service.

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