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Solter aerotig 4330 AC/DC User Manual

Solter aerotig 4330 AC/DC
55 pages
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MI03118-04 04/2017
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INSTRUCCIONES PARA EL USO Y EL MANTENIMIENTO, LEA ESTE
MANUAL ANTES DE PONER EN MARCHA EL EQUIPO
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INSTRUCTIONS FOR THE USE AND MAINTENANCE, READ THIS
MANUAL BEFORE STARTING THE EQUIPMENT
4330 AC/DC
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Solter aerotig 4330 AC/DC Specifications

General IconGeneral
Welding ProcessTIG, MMA
Input Current16 A
Welding Current Range (TIG)5 - 300 A
Duty Cycle60% at 300 A
Output Current Range5 - 300 A

Summary

SECURITY AND PROTECTION

ELECTRICITY SAFETY

Safety and installation requirements for electrical connections.

PERSONAL CLOTHING REQUIREMENTS

Mandatory protective clothing for welder safety.

BURN PROTECTION MEASURES

Precautions against burns and airborne particles.

EYE PROTECTION GUIDELINES

Importance of safety masks and goggles.

FIRE PROTECTION PRECAUTIONS

Preventing fires from welding sparks and flammable gases.

GAS CYLINDER PROTECTION

Safe handling and storage of gas cylinders.

WELDING IN TANKS HAZARDS

High risk of explosion in tanks with flammable materials.

ELECTROMAGNETIC DISTURBANCES MANAGEMENT

Managing interference with sensitive electronic equipment.

RECYCLING INFORMATION

Proper disposal of equipment at end of life.

GENERAL DESCRIPTIONS

MEANING OF SPECIFICATIONS PLATE INDICATIONS

Explains the symbols and terms on the machine's specifications plate.

TECHNICAL SPECIFICATIONS AND PROTECTION

PROTECTION FEATURES

Machine's protective measures for safe operation.

VENTILATION SYSTEM DETAILS

Details the smart ventilation system and its maintenance.

OPERATING CYCLE AND OVERHEATING

Explains operating cycle, overheating alarms, and reset procedures.

NO-LOAD VOLTAGE REDUCTION SYSTEM

Describes the optional VRD feature for increased safety.

TRANSPORT AND INSTALLATION

HANDLING THE MACHINE

Instructions for safely moving the welding unit.

EQUIPMENT ITEMS DESCRIPTION

Identifies and labels all components of the welding machine.

COMMISSIONING AND CONNECTIONS

CABLE SECTION RECOMMENDATIONS

Table providing recommended cable sections for welding current.

ELECTRICAL AND GAS CONNECTIONS

Steps for connecting earth clamp, TIG torch, gas, and power.

FRONT PANEL LAYOUT AND OPERATION

FRONT PANEL CONTROLS EXPLANATION

Detailed explanation of each numbered control on the front panel.

CONTROL PANEL DISPLAY AND INDICATORS

DISPLAY AND FAULT INDICATORS

Explains the display and indicators for parameters and faults.

SETTINGS CHART AND PROCESS SELECTION

SETTING CHART OPERATION

How to navigate and adjust parameters on the settings chart.

WELDING PROCESS SELECTION

How to select MMA, TIG, and polarity.

PULSE SELECTION MODES

Explains low and high-frequency pulse modes.

OPERATING MODE SELECTION

2T OPERATION CHARACTERISTICS

Describes the 2-trigger operation sequence.

4T OPERATION CHARACTERISTICS

Describes the 4-trigger operation sequence.

IGNITION METHODS AND AC SETTINGS

HF IGNITION OPERATION

How HF ignition works and its benefits.

LIFT ARC IGNITION OPERATION

Step-by-step guide for Lift Arc ignition.

AC POWER SETTING AND AUTO MODE

How to set AC parameters and use AUTO mode.

MEMORY FUNCTIONS

LOAD MEMORY PROGRAM

How to load saved welding programs.

SAVE PROGRAM IN MEMORY

How to save current welding parameters to memory.

MMA MODE PARAMETER SETTINGS

MMA MODE FEATURES

Explains Hot-start, Arc-force, and Anti-stick features.

TIG MODE PARAMETER SETTINGS

ADVANCED TIG FEATURES AND DC WELDING

FULL POWER POINT FEATURE (FPP)

How to use the Full Power Point feature.

SECOND LEVEL OF AMPERAGE (BI-LEVEL)

Using dual amperage levels in TIG.

TIG DC WELDING GUIDELINES

Electrode sharpening and recommended parameters for TIG DC.

TIG AC AND MIX WELDING GUIDELINES

RECOMMENDED TIG AC PARAMETERS

Chart for electrode, nozzle, and gas flow for TIG AC.

TIG MIX WELDING EXPLANATION

Using MIX polarity for aluminum.

AC SETTINGS FOR TIG WELDING

Explains Frequency, Balance, Offset, TDC, TAC settings.

TIG AC WAVEFORMS AND SETTINGS MENU

TIG AC WAVEFORM PROFILES

Explains trapezoidal, square, and sinusoidal waveforms.

SETTINGS MENU CODES AND FUNCTIONS

Explains the function of various menu codes like Fnp, End, dEF, ini, rEL, CFr, oPt.

SPECIAL FEATURES AND PARAMETER SETTINGS

LIVE VIEW MODE (P.01)

Enables viewing welding status on the configuration chart.

REFERENCE/ACTUAL AMPERAGE (P.02)

Shows reference or actual amperage reading.

REMOTE MMA SETTING (P.03)

Enables remote control for MMA mode.

AMPERAGE REDUCTION SYSTEM (P.04)

Amperage reduction via arc height in MMA.

PILOT ARC IGNITION (P.06)

Enables pilot arc ignition in TIG mode.

AVERAGE WELDING VOLTAGE DISPLAY (P.08)

Displays average welding voltage at end of bead.

TWO BUTTON TIG TORCH CONFIGURATION (P.09)

Defines main/secondary buttons for 2-button torches.

BUTTON TYPE SETTINGS (P.10, P.11)

Selects main/secondary button type (NO/NC).

PEDAL ACCESSORY TYPE (P.13)

Selects pedal accessory type (NO/NC).

REMOTE POTENTIOMETER INVERSION (P.15)

Inverts min/max positions of remote potentiometer.

TORCH LENGTH COMPENSATION (P.17)

Compensates voltage reading based on torch length.

CABLE SECTION COMPENSATION (P.18)

Compensates voltage reading based on cable section.

SPECIAL FEATURES AND PARAMETER SETTINGS (CONT.)

EARTH LEAD COMPENSATION (P.21, P.22)

Compensates voltage reading based on earth lead length/section.

REMOTE MMA AMPERAGE SETTINGS (P.23, P.24)

Min/max amperage settings in remote MMA mode.

ARC-FORCE SENSITIVITY (P.28)

Adjusts sensitivity of arc-force mode for electrodes.

PREHEATING AMPERAGE FOR IGNITION (P.29, P.30)

Preheating amperage for TIG and LIFT TIG AC ignition.

CURRENT PULSE SETTINGS (P.31, P.32, P.40)

Current pulse settings for TIG DC and AC ignition.

BI-LEVEL FEATURE FOR PULSED TIG (P.34)

Bi-Level feature setting for pulsed arc TIG.

COOLANT CIRCULATION AND MODE (P.35, P.36)

Coolant circulation time and operation mode settings.

TIG MIX AMPERAGE PERCENTAGE (P.39)

Amperage percentage in DC for TIG MIX mode.

TIG AC WAVEFORM SELECTIONS (P.41, P.42)

Waveform settings for negative/positive half cycles in TIG AC.

MAINTENANCE INSTRUCTIONS

WEEKLY MAINTENANCE TASKS

Tasks for weekly machine inspection and cleaning.

QUARTERLY MAINTENANCE TASKS

Tasks for quarterly machine inspection and cleaning.

ANNUAL INSPECTION GUIDELINES

Complete inspection as per EN-60974 standard.

AEROCOOL COOLING UNIT CONNECTION

REMOTE CONTROL AND ANOMALIES

REMOTE CONTROL CONNECTION GUIDELINES

Instructions for connecting remote control units.

ERROR CODE ER1: SUPPLY VOLTAGE ANOMALY

Anomaly in the supply voltage.

ERROR CODE ER2: MAIN INVERTER STAGE FAILURE

Failure in the main inverter stage.

ERROR CODE ER3: CURRENT TRANSDUCER CALIBRATION

Calibration error in the welding current transducer.

ERROR CODE ER4: VOLTAGE TRANSDUCER CALIBRATION

Calibration error in welding voltage transducer.

ERROR CODE ER5: CONTROL PANEL COMMUNICATION

Communication failure (power unit/control panel).

ERROR CODE ER6: REMOTE COMPUTER COMMUNICATION

Communication failure (power unit/remote computer).

ERROR CODES AND ALARMS

ERROR CODE ER7-ER9: SYSTEM COMMUNICATION ERRORS

Communication and interface system errors.

ERROR CODE ER10-ER13: TEMPERATURE CALIBRATION

Calibration errors in temperature readings.

ERROR CODE ER14-ER24: INTERFACE AND SOFTWARE ERRORS

Various interface and software errors.

ALARM A.01-A.03: EXCESS TEMPERATURE ALARMS

Excess temperature alarms in main, output power stages.

ALARM STATUS AND INDICATIONS

ALARM A.04: AUXILIARY STAGE TEMPERATURE

Excess of temperature at the auxiliary stage.

ALARM A.05-A.07: VOLTAGE ANOMALIES

Voltage anomalies (peaks, low, unstable).

ALARM A.08: OVERCONSUMPTION ALARM

Overconsumption alarm.

ALARM A.09-A.10: COOLING UNIT ALARMS

Cooling unit alarms (overtemp, no flow).

ALARM A.11 (GAS): SHIELDING GAS CONNECTION

Detected lack of shielding gas connection.

ALARM A.12: COOLING UNIT FLOW TRANSDUCER

Cooling unit flow transducer reading incorrect.

ALARM A.22: COOLER UNIT NOT FOUND

Cooler unit not found.

FAULTS TROUBLESHOOTING

FRONT PANEL FAULTS

Troubleshooting steps for a non-functional front panel.

ERROR INDICATOR FAULTS

Troubleshooting steps for error indicators.

WELDING CURRENT MISMATCH FAULTS

Troubleshooting for incorrect welding current.

REMOTE CONTROL FAULTS

Troubleshooting steps for non-functional remote controls.

NO SHIELDING GAS FAULTS

Troubleshooting steps for lack of shielding gas.

ARC START AND CONSUMPTION FAULTS

MMA ARC START FAULTS

Troubleshooting MMA arc start issues.

TIG ARC START FAULTS

Troubleshooting TIG arc start issues.

EXCESSIVE TUNGSTEN CONSUMPTION

Causes and solutions for excessive tungsten consumption.

SPECIFIC INDICATOR AND FEATURE FAULTS

TIG ELECTRODE SYMBOL FLASHING

Interpreting and resolving TIG electrode symbol flashing.

PULSED ARC FUNCTION FAULTS

Troubleshooting issues with the pulsed arc function.

DECLARATION OF CONFORMITY

WARRANTY CERTIFICATE

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