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Sony AIWA XR-MN5 User Manual

Sony AIWA XR-MN5
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XR-MN5
US Model
Canadian Model
AEP Model
UK Model
E Model
SERVICE MANUAL
MICRO HI-FI COMPONENT SYSTEM
Sony Corporation
Home Audio Company
Published by Sony Engineering Corporation
9-877-182-01
2003D1600-1
© 2003.04
XR-MN5 are composed of following models.
As for the service manual, it is issued for each component
model, then, please refer to them.
SPECIFICATIONS
Power requirements 120 V AC, 60 Hz (US,CND)
230 V AC, 50/60 Hz (AEP, UK)
120V/220V/230-240 V AC, 50/60 Hz (E)
Power consumption 85W
Power consumption in stanby mode
with ECO mode on:
0.26 W (EXCEPT E)
0.35W (E)
0.25 W (US,CND)
0.26 W (AEP,UK)
0.26 W(TH,KR)
0.35 W(OTHER)
with ECO mode off:
15 W (EXCEPT E)
18 W(E)
16 W (US,CND)
15 W (AEP,UK)
18 W (TH,KR)
18 W (OTHER)
Dimensions (w/h/d) Approx. 190 × 277 × 353 mm.
Mass Approx. 6.8 kg
Supplied accessories FM antenna (1)
AM antenna (1)
Speaker cords (2)
Remote commander (1)
Batteries (2)
Specification and exeternal appearance are subject to change
without notice.
Ver 1.0 2003. 04
COMPONENT MODEL NAME
COMPACT DISK DECK
RECEIVER SYSTEM
SPEAKER SYSTEM
PARTS LIST
Part No. Description Remark
ACCESSORIES
************
1-477-915-11 COMMANDER, STANDARD (RM-Z20019)
1-501-374-92 ANTENNA, LOOP (AM)
0 1-569-008-12 ADAPTOR, CONVERSION 2P (E)
1-754-243-11 ANTENNA (FM)(US,CND)
0 1-770-019-15 ADAPTOR, CONVERSION PLUG (UK)
1-793-184-22 CONNECTOR (F TYPE ADAPTOR)(FM)(EXCEPT US,CND)
4-246-022-01 MANUAL, INSTRUCTION (ENGLISH,SPANISH)(US)
4-246-022-11 MANUAL, INSTRUCTION (ENGLISH,FRENCH,POLISH,
GERMAN,DUTCH,ITALIAN,SWEDISH)(AEP)
4-246-022-21 MANUAL, INSTRUCTION (ENGLISH)(UK)
4-246-022-31 MANUAL, INSTRUCTION (ENGLISH,SPANISH)(E)
4-246-022-41 MANUAL, INSTRUCTION (ENGLISH,FRENCH)(CND)
4-249-131-01 COVER, BATTERY (FOR RM-Z20019)
XR-MN5
CX-LMN5
SX-LMN5
Abbreviation
CND : Canadian model.
The components identified by
mark 0 or dotted line with mark
0 are critical for safety.
Replace only with part number
specified.
Les composants identifiés par
une marque 0 sont critiques
pour la sécurité.
Ne les remplacer que par une
pièce portant le numéro spécifié.

Table of Contents

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Sony AIWA XR-MN5 Specifications

General IconGeneral
CD PlayerYes
MD PlayerYes
Tuner BandsFM
Speakers2-way
Cassette DeckYes

Summary

Specifications

Power Requirements and Consumption

Details power input voltage, frequency, and consumption modes.

Parts List

Accessories Parts List

Lists part numbers and descriptions for system accessories.

Revision History

XR-MN5 Manual Revisions

Log of updates and changes made to the XR-MN5 service manual.

CX-LMN5 Specifications

Unit and Component Specifications

Technical details for the main unit, cassette deck, and CD player.

Servicing Notes

Component Handling and Safety

Precautions for chip components, PCBs, and AC leakage testing.

General Information and Controls

Main Unit Controls and Features

Identifies front and rear controls, ports, and indicators on the main unit.

Remote Commander and Basic Operations

Remote Control Functions

Explains the operation of remote commander buttons.

Power, Dimmer, ECO Mode, and Clock Setting

Guides on basic unit operations and settings.

Disassembly Procedures

Disassembly Flowchart

Visual guide showing the order of disassembly for unit components.

Disassembly - Panels and CD Mechanism

Panel and CD Mechanism Removal

Steps for disassembling outer panels and the CD mechanism.

Disassembly - Front Panel and Board

Front Panel and Front Board Removal

Instructions for removing the front panel and associated board.

Disassembly - Cassette Deck Components

Cassette Deck Mechanism and Panel Removal

Steps for disassembling the cassette deck mechanism and panel.

Disassembly - Power Supply and Main Board

Power Transformer and Main Board Removal

Instructions for removing the power transformer and main board.

Disassembly - CD Mechanism and Base Unit

CD Mechanism Deck and Base Unit Removal

Steps for disassembling the CD mechanism deck and base unit.

Disassembly - Base Unit and BD Board

Base Unit and BD Board Removal

Instructions for disassembling the base unit and removing the BD board.

Disassembly - Boards and Connectors

SW Board, Bracket, and Connector Board Removal

Steps for removing specific circuit boards and connectors.

Disassembly - Motors

Stocker and Roller Motor Assy Removal

Instructions for removing the stocker and roller motor assemblies.

Disassembly - Mode Motor and Rollers

Mode Motor and Rubber Roller Assy Removal

Steps for removing the mode motor and rubber roller assemblies.

Disassembly - Belts and Gears

Timing Belt and Cam/Gear Installation

Instructions for installing timing belts and gears.

Disassembly - Sensor Board

Sensor Board Component Removal

Steps for disassembling the sensor board and its components.

Assembly - Cams and Gears

Cam and Gear Installation Procedures

Guides for installing various cams and gears.

Assembly - Gears

Mode C and Mode Cam Gear Installation

Steps for installing mode C and mode cam gears.

Assembly - Encoder and Stocker

Encoder and Stocker Assembly

Instructions for installing the rotary encoder and stocker assembly.

Test Mode Operations

Test Mode Procedures and Settings

Details on various test modes like reset, CD test, and amp test.

Mechanical Adjustments

Tape Mechanism Adjustments and Torque

Precautions and torque measurements for tape mechanism adjustments.

Electrical Adjustments

Head Azimuth, Tape Speed, and Bias Adjustments

Procedures for electrical adjustments of heads, speed, and bias.

Diagrams and Waveforms

Circuit Board Locations and Waveform Reference

Diagrams showing board layouts and reference waveforms.

Printed Wiring Boards - BD Section

BD Board Component Layouts

Component placement diagrams for both sides of the BD board.

Schematic Diagram - BD Section

Optical Pick-up Block Schematic

Signal path schematic for the optical pick-up block.

Printed Wiring Boards - Changer Section

Changer Section Board Layouts

Component layouts for mode motor, SW, and stocker motor boards.

Schematic Diagram - Changer Section

Changer Section Schematics

Schematics for sensor, motor, and switch boards in the changer section.

Printed Wiring Boards - Front Section

Front Section Board Layouts

Component layouts for the CD-Key and Front boards.

Schematic Diagram - Front Section

Front Section Schematic

Detailed schematic of the front section, including controls and display.

Printed Wiring Boards - Main Section

Main Board Component Layout

Component placement diagram for the main board.

Schematic Diagram - Main Section 1

Main Board Schematic Part 1

Schematic for main board circuits including power and tuner sections.

Schematic Diagram - Power Section

Power Transformer and AC Input Schematic

Diagrams showing power transformer connections and AC input circuitry.

IC Block Diagrams

Key IC Block Diagrams

Internal block diagrams for major integrated circuits.

IC Pin Function Descriptions

IC901 Pin Functions

Detailed pinout and function description for IC901.

Exploded Views - Panel Section

Panel Section Parts Breakdown

Exploded view showing parts for the unit's front and side panels.

Exploded Views - Front Section

Front Section Parts Breakdown

Exploded view showing parts for the front section components.

Exploded Views - Chassis Section

Chassis Section Parts Breakdown

Exploded view showing parts for the chassis and power transformer.

SX-LMN5 Specifications

Speaker System Details

Technical specifications for the speaker system.

Speaker System Exploded View

Exploded view of the speaker system parts.

Revision History

SX-LMN5 Manual Revisions

Log of updates and changes made to the SX-LMN5 service manual.

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