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Sony CDX-5V661A - User Manual

Sony CDX-5V661A
72 pages
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SERVICE MANUAL
US Model
AEP Model
CDX-5V661
/
5V661A
/
5V661D
/
5V661S
(
VW No.: 3B7 035 110/6X0 035 110/3D0 035 110/7M7 035 110
)
Photo: CDX-5V661
Ver 1.0 2001.05
Model Name Using Similar Mechanism NEW
CD Drive Mechanism Type MG-160-154
Optical Pick-up Name KSS-660C
9-873-511-11 Sony Corporation
2001E0500-1 e Vehicle Company
C 2001.5 Shinagawa Tec Service Manual Production Group
6 DISC IN-DASH CD CHANGER
Connectable head units
Manufacture Model name VW No.
SONY Gamma 1J0 035 186D
Clarion Premium 1J0 035 180D
Philips Beta 1J0 035 152B
Blaupunkt Gamma 1J0 035 186B
Blaupunkt Beta 6X0 035 152
Grundig Beta 1J0 035 152 E
Blaupunkt Radio Navigation (Color LED) 3B0 035 191 A
Blaupunkt Radio Navigation 1J0 035 191
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Summary

Servicing Notes

Discrimination

Lists model numbers for different CD changer versions.

How to Eject the Disc Manually

Explains the procedure for manually ejecting a disc.

Disassembly

Disassembly Flow

Outlines the step-by-step process for disassembling the unit.

Cover (Up)

Details the procedure for removing the top cover.

Front Panel Section

Explains how to disassemble the front panel assembly.

Mechanism Deck (MG-160-154)

Describes the removal of the CD mechanism deck.

Main Board

Details the steps for removing the main circuit board.

Slide Variable Resistor (Elevator Height Sensor) (RV1)

Explains the removal of the elevator height sensor.

Assist Board

Details the procedure for removing the assist board.

L Motor Assy (Loading) (M103)

Explains how to remove the loading motor assembly.

Chassis (TR) Main Assy

Details the removal of the main chassis assembly.

Bracket (DE) Main Assy

Explains the removal of the main bracket assembly.

Slider (Top) Assy

Details the procedure for removing the top slider assembly.

Bracket (UD) Assy

Explains the removal of the UD bracket assembly.

Guide (Chuck)

Details the procedure for removing the chuck guide.

Setting the OP Block Assy in the Highest Position

Describes how to set the optical pick-up block to its highest position.

Address Detection Flexible Board

Explains the removal of the address detection flexible board.

Torsion Spring (OP)

Details the removal of the optical pick-up torsion spring.

OP Block Assy

Explains the removal of the optical pick-up block assembly.

Electrical Adjustments

Adjustment and Check after Repair

Lists adjustments and checks performed after repair.

Jig board (SJ-5551 PANA BUS2)

Describes the functionality and usage of the jig board.

Location of switches and description of connectors

Identifies and describes the function of switches and connectors on the jig.

Toggle Switch Setting in Each Operation Mode

Details the toggle switch settings for different operation modes.

Operation Modes

Explains the different operation modes available.

Selection and Indication of Operation Mode and Display Mode

Describes how to select and interpret operation and display modes.

Jig Connection;Connectors

Lists the destinations and names of jig connectors.

Use of Each Switch and LED on the Jig

Explains the purpose of each switch and LED on the jig.

Display (7 Segment LED) List

Lists display formats for various modes on the 7-segment LED.

Error codes list

Provides a list of error codes and their descriptions.

Disc Loading Method

Explains how to load discs using changer panel or jig.

Disc Ejection Method

Explains how to eject discs using changer panel or jig.

Starting method

Details the procedure for setting up and starting the system.

Normal operation mode

Checks normal operation and servo information.

Special Operation Mode

Checks CD operations like scan, repeat, and random.

Mechanism Check Mode

Adjusts linear position and checks motor operations.

Aging Mode

Executes and checks various aging operations.

Production Line Mode

Performs linear position adjustment and production line aging.

LED Adjustment Mode

Checks and adjusts LED lighting and brightness.

DIAG Mode

Performs error history display and clearing.

Diagrams

Block Diagram - Main Section

Shows the block diagram of the main section of the unit.

Block Diagram - Display;Power Section

Displays the block diagram for the display and power section.

Notes for Printed Wiring Boards and Schematic Diagrams

Provides notes on interpreting wiring boards and schematic diagrams.

Circuit Boards Location

Illustrates the physical location of various circuit boards.

Schematic Diagram - Main Board (1;3)

Presents the first part of the main board schematic diagram.

Schematic Diagram - Main (2;3);Assist;POS Boards

Shows the second part of the main board, assist, and POS board schematics.

Schematic Diagram - Main Board (3;3)

Presents the third part of the main board schematic diagram.

Printed Wiring Boards - Main (Component Side);Assist;POS Boards

Shows the component side layout of main, assist, and POS boards.

Printed Wiring Board - Main Board (Conductor Side)

Shows the conductor side layout of the main board.

Printed Wiring Board - Key Board

Shows the printed wiring board layout for the key board.

Schematic Diagram - Key Board

Presents the schematic diagram for the key board.

Waveforms

Illustrates various waveforms measured during operation.

Printed Wiring Board - F2 Board

Shows the printed wiring board layout for the F2 board.

Schematic Diagram - F2 Board

Presents the schematic diagram for the F2 board.

Printed Wiring Board - F1 Board

Shows the printed wiring board layout for the F1 board.

Schematic Diagram - F1 Board

Presents the schematic diagram for the F1 board.

IC Block Diagrams

Provides block diagrams for key integrated circuits.

IC Pin Function Description

Lists pin functions for IC801 (System Controller).

Exploded Views

Cover Section

Shows an exploded view of the unit's cover section.

Front Panel Section

Displays an exploded view of the front panel assembly.

Chassis Section

Shows an exploded view of the unit's chassis section.

Mechanism Deck Section-1 (MG-160-154)

Displays an exploded view of the mechanism deck (part 1).

Mechanism Deck Section-2 (MG-160-154)

Displays an exploded view of the mechanism deck (part 2).

Electrical Parts List

Assist F1 F2

Lists electrical parts for Assist, F1, and F2 boards.

Key Main Pos

Lists electrical parts for Key, Main, and Pos boards.

Revision History

Sony CDX-5V661A Specifications

General IconGeneral
DIN Size1 DIN
Detachable FaceYes
DisplayLCD
CD-R PlaybackYes
CD-RW PlaybackYes
MP3 PlaybackYes
Channels4
CD PlayerYes
USB PortNo
Aux InputYes
BluetoothNo
Remote ControlYes
TunerFM/AM
CD CompatibilityCD
Output Power17W RMS x 4

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