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Sony HCD-EC99 User Manual

Sony HCD-EC99
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SERVICE MANUAL
Sony Corporation
Audio&Video Business Group
Published by Sony Techno Create Corporation
HCD-EC69/EC79/EC99
SPECIFICATIONS
COMPACT DISC RECEIVER
9-889-442-03
2009I05-1
©
2009.09
AEP Model
E Model
HCD-EC69/EC79/EC99
Russian Model
HCD-EC69/EC99
Ver. 1.2 2009.09
HCD-EC69 is the ampli er, USB, CD player and
tuner section in MHC-EC69.
HCD-EC79 is the ampli er, USB, CD player and
tuner section in MHC-EC79.
HCD-EC99 is the ampli er, USB, CD player and
tuner section in MHC-EC99. Photo: HCD-EC99
“WALKMAN” and “WALKMAN” logo are registered trademarks of Sony Corporation.
MICROVAULT is a trademark of Sony Corporation.
MPEG Layer-3 audio coding technology and patents licensed from Fraunhofer IIS and
omson.
Windows Media is a registered trademark of Microso Corporation in the United States
and/or other countries.
e following measured at AC 230 V, 50/60 Hz (European and
Russian models)
e following measured at AC 120, 127, 220, 240 V, 50/60 Hz
(Other models)
HCD-EC99
Front Speaker:
Power output (rated):
Low channel
50 W + 50 W (at 8 Ω, 1 kHz, 1% THD)
High channel
50 W + 50 W (at 8 Ω, 8 kHz, 1% THD)
RMS output power (reference):
Low channel
65 W + 65 W (per channel at 8 Ω, 1 kHz, 10% THD)
High channel
65 W + 65 W (per channel at 8 Ω, 8 kHz, 10% THD)
Subwoofer:
RMS output power (reference):
90 W (at 4 Ω, 80 Hz, 10% THD)
HCD-EC79
Power output (rated):
Low channel
55 W + 55 W (at 8 Ω, 1 kHz, 1% THD)
High channel
55 W + 55 W (at 8 Ω, 8 kHz, 1% THD)
RMS output power (reference):
Low channel
75 W + 75 W (per channel at 8 Ω, 1 kHz, 10% THD)
High channel
75 W + 75 W (per channel at 8 Ω, 8 kHz, 10% THD)
HCD-EC69
Power output (rated):
50 W + 50 W (at 6 Ω, 1 kHz, 1% THD)
RMS output power (reference):
70 W + 70 W (per channel at 6 Ω, 1 kHz, 10% THD)
Inputs
PC IN (stereo mini jack):
Sensitivity 800 mV, impedance 22 kilohms
Outputs
PHONES (stereo mini jack):
accepts headphones with an impedance of
8 Ω or more
SPEAKER: impedance
HCD-EC79/EC99: 8 Ω
HCD-EC69: 6 Ω
SUBWOOFER (HCD-EC99 only): impedance 4 Ω
USB section
Supported bit rate:
MP3 (MPEG 1 Audio Layer-3)/WMA/AAC: 32 320 kbps,
VBR
Sampling frequencies:
MP3 (MPEG 1 Audio Layer-3)/WMA/AAC: 32/44.1/48 kHz
(USB) port:
Maximum current: 500 mA
CD player section
System:
Compact disc and digital audio system
Laser Diode Properties
Emission Duration: Continuous
Laser Output*: Less than 44.W
*
measurement at a distance of 200mm from
the objective lens surface on the Optical
Pick-up Block with 7mm aperture.
Frequency response: 20 Hz 20 kHz
Signal-to-noise ratio: More th
an 90 dB
Dynamic range: More than 88 dB
is output is the value
Tuner section
FM stereo, FM/AM superheterodyne tuner Antenna:
FM lead antenna
AM loop antenna
FM tuner section:
Tuning range:
87.5 108.0 MHz (50 kHz step)
Intermediate frequency: 10.7 MHz
AM tuner section:
Tuning range
European and Russian models:
531 1,602 kHz (with 9 kHz tuning interval)
La
tin American models:
530 1,710 kHz (with 10
kHz tuning interval)
531 1,710 kHz (with 9 kHz tuning interval)
Other models:
531 1,602 kHz (with 9 kHz tuning interval)
530 1,610 kHz (with 10 kHz tuning interval)
Intermediate frequency: 450 kHz
General
Power requirements
European and Russian models:
Mexican model:
Argentine model:
Other models:
AC 120, 220, 230 240 V, 50/60 Hz, adjustable with voltage
selector
Power consumption
HCD-EC99: 175 W (0.5 W at the Power Saving Mode)
HCD-EC79: 170 W (0.5 W at the Power Saving Mode)
HCD-EC69: 110 W (0.5 W at the Power Saving Mode)
Dimensions (w/h/d) (excl. speakers)
Approx. 200 × 306 × 415 mm
Mass (excl. speakers)
HCD-EC99: Approx. 6.5 kg
HCD-EC79: Approx. 6.4 kg
HCD-EC69: Approx. 5.4 kg
Design and specications are subject to change withou
t notice.
AC 220 V
, 50/60 Hz
AC 127 V, 60 Hz
AC 230 V, 50/60 Hz
Model Name Using Similar Mechanism
HCD-EC78
Mechanism Type
CDM88A-K6BD90-WOD
Base Unit Name
BU-K6BD90-WOD
Optical Pick-up Block Name
KSM-213DCP
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Sony HCD-EC99 Specifications

General IconGeneral
BrandSony
ModelHCD-EC99
CategoryCar Receiver
LanguageEnglish

Summary

Servicing Notes

Chip Component Replacement Notes

Notes on handling and replacing chip components, especially tantalum capacitors.

Flexible Circuit Board Repair

Guidelines for repairing flexible circuit boards, including soldering temperature.

Optical Pick-up Block Handling

Precautions for handling the optical pick-up block to prevent electrostatic discharge.

Laser Diode Emission Check

Instructions for safely checking laser diode emission from the optical pick-up block.

Unleaded Solder Handling

Characteristics and handling of unleaded solder, including melting point and viscosity.

Disc Tray Lock Release Procedure

Step-by-step instructions to unlock the disc tray for demonstration purposes.

General Information

Main Unit Controls Overview

Identifies and describes the buttons and ports on the main unit of the system.

Clock Setting Procedure

Instructions for setting the system's clock using the remote control.

Disassembly Procedures

Disassembly Flowchart

A flowchart illustrating the sequence of disassembly steps for the unit.

Side Panel Removal

Detailed instructions and diagrams for removing the left and right side panels.

Top Panel Removal

Instructions for removing the top panel, including release of front claws.

Main Board Removal

Steps and diagrams for accessing and removing the main board assembly.

Front Panel Block Removal

Procedure for removing the front panel assembly, including CD tray access.

Back Panel Block Removal

Instructions for disassembling and removing the back panel block.

CD Mechanism Block Removal

Steps to remove the CD mechanism block, including flexible flat cables.

Base Unit Disassembly

Procedure for disassembling the base unit, including springs and insulators.

Optical Base Assembly Removal

Instructions for removing the optical base assembly, including flexible flat cables.

Belt Replacement (DLM3A)

Procedure for accessing and replacing the belt in the CD mechanism.

Test Mode Operations

Cold Reset Procedure

Procedure to reset the system to initial conditions, clearing stored data.

Panel Test Mode Entry

How to enter Panel Test Mode to check LEDs and LCD segments.

Version Check Procedure

How to display the firmware version and model information in Panel Test Mode.

Key Test Mode Operation

Procedure to test all buttons and the volume dial in the Panel Test Mode.

CD Repeat Limit Cancel Mode

Enables CD playback repeat for limitless times, overriding the 5-time limit.

CD Tray Lock Function

Mode to lock the CD tray for anti-theft purposes in shops.

CD Power Management Mode

Mode to switch the CD power supply on/off, holding the state even if unplugged.

AM Tuning Interval Change

How to switch between 9 kHz and 10 kHz AM tuning intervals.

CD Ship Mode Activation

Mode to optionally move the CD sled motor, useful for cleaning the optical pick-up.

CD Ship Mode with Cold Reset

Procedure combining CD Ship Mode with a cold reset function.

CD Servo Test Mode

Checks optical pick-up system servo operations, including S-Curve and Error Rate modes.

CD Service Mode Operations

Allows SLED movement and optical pick-up laser power control.

CD Error Code Display

How to display and trace CDM and BD error codes for troubleshooting.

CD Factory Mode

Mode for checking various CD operations like RF gain and tracking servo settings.

Electrical Adjustments

CD Section Adjustments

Notes and checks for the CD section, including focus bias check.

Focus Bias Check Procedure

Procedure to check the focus bias using an oscilloscope for the CD board.

Tuner Section Adjustments

Location and settings for tuner section adjustments.

AM Frequency Coverage Confirmation

Procedure to confirm AM frequency coverage using a digital voltmeter.

AM Tracking Adjustment

Adjustment for maximum reading on the level meter for AM tracking.

FM Frequency Coverage Adjustment

Adjustment of FM frequency coverage using a digital voltmeter.

FM Tracking Adjustment

Adjustment for a minimum reading on the level meter for FM tracking.

FM Detector Adjustment

Procedure to adjust the FM detector for optimal performance.

FM Auto Stop Check

Checks if automatic scanning stops correctly when receiving FM signals.

Circuit Diagrams

Block Diagram: CD and Tuner Sections

Block diagram showing the signal paths for the CD player and tuner sections.

Block Diagram: Main Section

Block diagram illustrating the main functional blocks and signal flow.

Block Diagram: Panel and Power Supply

Block diagram showing the panel controls and power supply circuitry.

Printed Wiring Board: CD Board

Layout of components and traces on the CD board's component and conductor sides.

Schematic Diagram: CD Board

Detailed schematic of the CD board, showing component interconnections.

Printed Wiring Board: USB Board

Component and trace layout for the USB board's component and conductor sides.

Schematic Diagram: USB Board

Detailed schematic of the USB board, showing circuit connections.

Schematic Diagram: Main Board (1/2)

First part of the main board schematic, detailing circuit connections.

Schematic Diagram: Main Board (2/2)

Second part of the main board schematic, detailing circuit connections.

Printed Wiring Board: Main Board

Component layout for the main board, showing semiconductor and connector locations.

Printed Wiring Boards: Amplifier Sections

Layouts for the 2CH-4CH and 3CH amplifier board printed wiring.

Schematic Diagram: 2CH-4CH Amplifier Board

Schematic diagram for the 2-channel to 4-channel amplifier board.

Schematic Diagram: 3CH Amplifier Board (EC99)

Schematic diagram for the 3-channel amplifier board (EC99 model).

Printed Wiring Board: Panel Board

Component layout for the panel board, showing switch and display connections.

Schematic Diagram: Panel Board

Detailed schematic of the panel board, including system controller connections.

Printed Wiring Boards: Audio, Key, Power Supply

Layouts for the audio input/output, key, and power supply boards.

Schematic Diagram: Audio, Key, Power Supply

Schematics for audio, key, and power supply sections.

Integrated Circuit Block Diagrams

Block diagrams illustrating the internal structure of key integrated circuits.

IC Pin Description: CD-MP3 Processor

Detailed pin functions for the CD-MP3 processor IC on the CD board.

IC Pin Description: USB Controller

Detailed pin functions for the USB controller IC on the USB board.

IC Pin Description: System Controller

Detailed pin functions for the system controller IC on the panel board.

Exploded Views

Panel Section Exploded View

Exploded view of the unit's front panel, side panels, and chassis section.

Front Panel Section Exploded View

Detailed exploded view of the front panel components, knobs, and plates.

Chassis Section Exploded View

Exploded view of the main chassis, including back panels and CD mechanism.

Main Section Exploded View

Exploded view of the main unit's internal structure, showing boards and transformers.

CD Mechanism Section Exploded View

Exploded view of the CD mechanism assembly, detailing motors and components.

Electrical Parts List

Parts List: 2CH-4CH Amplifier Board

List of electrical components for the 2-channel to 4-channel amplifier board.

Parts List: 3CH Amplifier Board

List of electrical components for the 3-channel amplifier board (EC99).

Parts List: CD Board Components

List of electrical components for the CD board.

Parts List: Panel, PT-Switch, REG, USB Boards

Component lists for Panel, PT-Switch, REG, and USB boards.

Parts List: Key and Main Boards

Component lists for the Key and Main boards.

Parts List: Main Board Resistors and Capacitors

Detailed list of resistors and capacitors for the Main board.

Parts List: Main Board Diodes, Transistors, Coils

List of diodes, transistors, and coils for the Main board.

Parts List: Main Board Resistors (Continued)

Continuation of the Main board resistor list, covering various types.

Parts List: Main Board Resistors (Continued)

Further continuation of the Main board resistor list.

Parts List: Main and Panel Boards

Component lists for Main and Panel boards, including switches and transformers.

Parts List: Panel Board Components

Detailed list of capacitors, diodes, transistors, and connectors for the Panel board.

Parts List: PT-Single Board Components

Component list for the PT-Single board, including resistors, switches, and vibrator.

Parts List: PT-Switch, REG, USB Boards

Component lists for PT-Switch, REG, and USB boards, including ICs and connectors.

Miscellaneous and Accessory Parts

List of miscellaneous parts like cables, fans, transformers, and accessories.

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