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Sony HCD-GT444 Service Manual

Sony HCD-GT444
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SERVICE MANUAL
Sony Corporation
Audio Business Group
Published by Sony Techno Create Corporation
HCD-GT111/GT222/
GT444/GT555
SPECIFICATIONS
COMPACT DISC DECK RECEIVER
9-889-112-01
2008D05-1
©
2008.04
AEP Model
HCD-GT111/GT222/GT444
UK Model
HCD-GT444
E Model
Russian Model
HCD-GT111/GT222/GT444/GT555
Ver. 1.0 2008.04
HCD-GT111 is the ampli er, USB, CD player, tape
deck and tuner section in MHC-GT111.
HCD-GT222 is the ampli er, USB, CD player, tape
deck and tuner section in MHC-GT222.
HCD-GT444 is the ampli er, USB, CD player, tape
deck and tuner section in MHC-GT444.
HCD-GT555 is the ampli er, USB, CD player, tape
deck and tuner section in MHC-GT555.
Photo: HCD-GT555
CD
Section
Model Name Using Similar Mechanism
NEW
Mechanism Type
CDM88A-K6BD93-WOD
Optical Pick-up Block Name
KSM-213DCP
Tape deck
Section
Model Name Using Similar Mechanism
HCD-EC55/EC77
Tape Transport Mechanism Type
TCM-J1 or CS-21SC-900TP
Amplifier section
HCD-GT555
The following are measured at AC 120, 127,
220, 230 240 V 50/60 Hz
Front speaker
Power output (rated): 110 W + 110 W
(at 6 Ω, 1 kHz, 1% THD)
RMS output power (reference):
200W + 200 W (per channel at 6 Ω,
1kHz,10%THD)
Subwoofer
RMS output power (reference): 190 W
(at 6 Ω,100Hz,10%THD)
HCD-GT444
The following are measured at AC 120, 127,
220, 230 240 V 50/60 Hz
Front speaker
Power output (rated): 90 W + 90 W
(at 6 Ω, 1 kHz, 1% THD)
RMS output power (reference):
150 W + 150 W (per channel at 6 Ω,
1 kHz, 10% THD)
Subwoofer
RMS output power (reference): 150 W
(at 6 Ω, 100 Hz, 10% THD)
HCD-GT222
The following are measured at AC 120, 127,
220, 230 240V 50/60 Hz
Power output (rated): 110 W + 110 W
(at 6 Ω, 1 kHz, 1% THD)
RMS output power (reference):
200 W + 200 W (per channel at 6 Ω,
1 kHz, 10% THD)
HCD-GT111
The following are measured at AC 120, 127,
220, 230 240V 50/60 Hz
Power output (rated): 60 W + 60 W
(at 6 Ω, 1 kHz, 1% THD)
RMS output power (reference):
100 W + 100 W (per channel at 6 Ω,
1 kHz, 10% THD)
Inputs
AUDIO INPUTL/R : voltage
250 mV, impedance 47 kilohms
MIC: sensitivity 1 mV, impedance
10 kilohms
(USB) port: Type A
Outputs
PHONES: accepts headphones of 8 Ω or
more
FRONT SPEAKER: accepts impedance of
6 Ω
SUBWOOFER (HCD-GT555/
HCD-GT444 only): accepts
impedance of 6 Ω
USB section
Supported bit rate
MP3 (MPEG 1 Audio Layer-3):
32 320 kbps, VBR
WMA: 32 192 kbps, VBR
AAC: 48 320 kbps
Sampling frequencies
MP3 (MPEG 1 Audio Layer-3):
32/44.1/48 kHz
WMA: 44.1 kHz
AAC: 44.1 kHz
Transfer speed
Full-Speed
Supported USB device
Mass Storage Class
Maximum current
500 mA
CD player section
System: Compact disc and digital audio
system
Laser Diode Properties
Emission Duration: Continuous
Laser Output*: Less than 44.6 μW
* Thisoutputis the value measurement
at a distance of 200 mm from the
objective lens surface on the Optical
Pick-up Block with 7 mm aperture.
Frequency response: 20 Hz 20 kHz
Signal-to-noise ratio: More than 90 dB
Dynamic range: More than 88 dB
Tape deck section
Recording system: 4-track 2-channel, stereo
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range:
87.5 108.0 MHz (50 kHz step)
Antenna: FM lead antenna
Antenna terminals: 75 ohms unbalanced
Intermediate frequency: 10.7 MHz
AM tuner section
Tuning range
Pan American and Oceanian models:
530 1,710 kHz (with 10 kHz tuning
interval)
531 1,710 kHz (with 9 kHz tuning
interval)
European and Russian models:
531 1,602 kHz (with 9 kHz tuning
interval)
Other models:
530 1,610 kHz (with 10 kHz tuning
interval)
531 1,602 kHz (with 9 kHz tuning
interval)
Antenna:AM loopantenna, externalantenna
terminal
Intermediate frequency: 450 kHz
Mexican model: AC 127 V, 60 Hz
Argentine model: AC 220 V, 50/60 Hz
Other models: AC 120, 220 or 230
240 V, 50/60 Hz, Adjustable with
voltage selector
Power consumption
HCD-GT555: 216 W
HCD-GT444: 286 W
HCD-GT222: 163 W
HCD-GT111: 150 W
Dimensions (w/h/d) (excl. speakers)
Approx. 231 × 361 × 437.5 mm
(9 1/8 × 14 1/4 × 17 1/4 inch)
Mass (excl. speakers)
HCD-GT555/GT444/GT222
(Except European model),
HCD-ZT4: 10.0 kg (22 lb 1 oz)
HCD-GT222 (European model):
9.6 kg
HCD-GT111: 8.0 kg
Design and specifications are subject to
change without notice.
General
Power requirements
European and Russian models:
AC 230 V, 50/60 Hz
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

Table of Contents

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Sony HCD-GT444 Specifications

General IconGeneral
BrandSony
ModelHCD-GT444
CategoryStereo System
LanguageEnglish

Summary

Specifications

Amplifier Section

Details on power output and impedance for front speakers and subwoofer.

CD Section

Specifications related to the CD player mechanism.

Tape Deck Section

Specifications for the tape deck mechanism.

Tuner Section

Specifications for FM/AM tuner, including tuning range and frequency.

USB Section

Details on supported bit rates and sampling frequencies for USB playback.

CD Player Section

System details for the compact disc and digital audio system.

Servicing Notes

Optical Pick-Up Block Handling

Guidelines for safely handling the optical pick-up block and its flexible board.

Laser Diode Emission Check

Procedure for checking laser diode emission, emphasizing safe observation distance.

Unleaded Solder Handling

Information on characteristics and handling of unleaded solder for repairs.

Releasing Disc Tray Lock

Procedure to unlock the disc tray, often used for antitheft demonstration.

Electric Shock Prevention and Service Position

Capacitor Discharge for Shock Prevention

Procedure to discharge capacitors on the MAIN board for electric shock prevention.

CD Mechanism Block Service Position

Details on placing the CD mechanism block in a specific position for service.

Component Identification and Service Position

Poweramp Board Service Position

Illustrates the service position of the poweramp board.

Tape Mechanism Deck Identification

Guide to distinguish between the two types of tape mechanism decks installed.

General Information and Controls

Guide to Parts and Controls

Explains the front and top view parts and their functions.

Remote Control and System Setup

Remote Control Functions

Details the functions of each button on the RM-AMU006 remote control.

Hooking Up the System

Step-by-step guide for connecting speakers, antennas, power, and subwoofer.

Setting the Clock

Procedure for setting the system clock, including display and power loss notes.

Disassembly

Disassembly Flow Chart

Provides a step-by-step flow chart for disassembling the unit.

Side-L/R Case and Top Panel Disassembly

Procedures for removing the side cases and the top panel block.

Tape Mechanism Deck and Front Panel Disassembly

Procedures for removing the tape mechanism deck and front panel block.

Back Panel and Main Board Disassembly

Procedures for removing the back panel and the main board.

CD Mechanism Block and Poweramp Board Disassembly

Procedures for removing the CD mechanism block and poweramp board.

Base Unit and OP Base Assy Disassembly

Procedures for removing the base unit and optical pick-up base assembly.

Belt (DLM3A) Replacement

Procedure for replacing the belt (DLM3A) and its associated parts.

Test Mode

Panel Test Mode

Checks fluorescent indicators, LEDs, keys, volume jog, and software version.

Amplifier Check Procedures

Tests for GEQ MAX/MIN/FLAT and MASTER VOLUME responses.

Tape Function Test

Checks tape function behavior when starting recording.

Cold Reset Procedure

Clears all preset data, including EEPROM, to initial conditions.

VACS ON/OFF Mode

Switches the Variable Attenuation Control System (VACS) ON or OFF.

Common Test Mode

Checks operations of Amplifier and Tape sections.

Tuner, CD Service, CD Aging, and Error Modes

Covers tuner step change, CD service, CD aging, and error code modes.

Error Display and CD Ship Modes

Details error displays and procedures for CD ship modes with/without memory clear.

CD Tray Lock, Factory Preset, VACS, and Meter Count Modes

Procedures for CD tray lock, factory preset, VACS display, and meter touch count.

Mechanical Adjustments

Mechanical Adjustment Precautions

Precautions for cleaning parts, demagnetizing heads, and using tools for adjustments.

Torque Measurement

Guidelines for measuring torque for FWD, Back Tension, FF, and REV modes.

Tape Tension Measurement

Procedure for measuring tape tension in FWD mode.

Electrical Adjustments

Deck Section and Test Tape Adjustments

Covers deck section adjustments, test tape procedures, and azimuth alignment.

FM and RF Level Checks

Procedures for checking FM tuning level and RF signal level.

Diagrams

Block Diagram: CD Servo and USB Section

Block diagram illustrating the CD servo and USB interface sections.

Block Diagram: MAIN Section

Block diagram showing the main section of the system, including tuner and audio inputs.

Block Diagram: Amplifier Section

Block diagram illustrating the amplifier section, including power amp and protection circuits.

Block Diagram: Panel and Power Supply Sections

Block diagram of the panel and power supply sections, including regulators and LEDs.

Schematic Diagram: CD Board (1/2)

Schematic diagram for the CD board, part 1 of 2.

Schematic Diagram: CD Board (2/2)

Schematic diagram for the CD board, part 2 of 2.

Printed Wiring Board: CD Board

Layout of the CD board's component and conductor sides.

Printed Wiring Board: USB Board

Layout of the USB board's component and conductor sides.

Schematic Diagram: USB Board

Schematic diagram for the USB board, illustrating its circuitry and connections.

Printed Wiring Board: MAIN Board

Layout of the MAIN board's component and conductor sides.

Schematic Diagram: MAIN Board (1/4)

Schematic diagram for the MAIN board, part 1 of 4.

Schematic Diagram: MAIN Board (2/4)

Schematic diagram for the MAIN board, part 2 of 4.

Schematic Diagram: MAIN Board (3/4)

Schematic diagram for the MAIN board, part 3 of 4.

Schematic Diagram: MAIN Board (4/4)

Schematic diagram for the MAIN board, part 4 of 4.

Printed Wiring Board: TRANS1 Board (GT111 Models)

Layout of the TRANS1 board for specific GT111 models.

Schematic Diagram: TRANS1 Board (GT111 Models)

Schematic for the TRANS1 board for specific GT111 models.

Printed Wiring Board: TRANS2 Board (GT222/GT444/GT555 Models)

Layout of the TRANS2 board for GT222/GT444/GT555 models.

Schematic Diagram: TRANS2 Board (GT222/GT444/GT555 Models)

Schematic for the TRANS2 board for GT222/GT444/GT555 models.

Printed Wiring Board: TRANSX Board (GT111 Models)

Layout of the TRANSX board for GT111 AEP, Russian, Argentina models.

Schematic Diagram: TRANSX Board (GT111 Models)

Schematic for the TRANSX board for GT111 AEP, Russian, Argentina models.

Circuit Boards Location

Notes on Diagrams and Circuit Boards

Common notes for diagrams and a guide to circuit board locations.

TC Board Diagrams

Printed Wiring Board: TC Board

Layout of the TC board's component and conductor sides.

Schematic Diagram: TC Board

Schematic diagram for the TC board, showing its components and connections.

REG Section Diagrams

Printed Wiring Boards: REG Section

Layouts for the 5V REG and 9V REG boards.

Schematic Diagram: REG Section

Schematics for the 5V REG and 9V REG circuits.

JACK Section Diagrams

Printed Wiring Boards: JACK Section

Layouts for the MIC board and SW JACK board.

Schematic Diagram: JACK Section

Schematics for the MIC board and SW JACK board, including audio inputs.

Diagram Supplementary Information

Waveform Examples

Illustrates typical waveforms for CD, USB, and TC boards.

IC Block Diagrams

Block diagrams for key ICs like IC401, IC501, IC502, IC901.

Integrated Circuit Descriptions

IC407 R2A15216FP Description

Pin functions and block diagram for IC407 R2A15216FP.

IC670, 672 TC74HC4066AFT Description

Pin functions and block diagrams for IC670, 672 TC74HC4066AFT.

IC673 TC74VHC157FT Description

Pin functions and block diagram for IC673 TC74VHC157FT.

IC1101 NJU3427FH2 Description

Description of IC1101 NJU3427FH2 for the display board.

IC001 LB1846M Description

Description of IC001 LB1846M for the motor drive board.

IC Pin Function Descriptions

CD Board IC101 Pin Functions

Detailed pin function descriptions for the CD-MP3 Processor IC101.

CD Board IC101 Pin Functions (Continued)

Continued detailed pin function descriptions for the CD-MP3 Processor IC101.

USB Board IC901 Pin Functions

Detailed pin function descriptions for the USB Controller IC901.

USB Board IC901 Pin Functions (Continued)

Continued pin function descriptions for the USB Controller IC901.

MAIN Board IC401 Pin Functions

Detailed pin function descriptions for the System Controller IC401.

MAIN Board IC401 Pin Functions (Continued)

Continued pin function descriptions for the System Controller IC401.

Exploded Views

Case Section Exploded View

Exploded view of the unit's case, showing panels and screws.

Loading Panel Section Exploded View

Exploded view of the loading panel section and its components.

Display Board Section Exploded View

Exploded view of the display board assembly and its controls.

Front Panel Section Exploded View

Exploded view of the front panel section, showing controls and indicators.

Meter Display Assembly Exploded View

Exploded view of the meter display assembly and its components.

Top Panel Section Exploded View

Exploded view of the top panel section, including tape deck and TC board.

Back Panel Section Exploded View

Exploded view of the back panel section, showing ports and connectors.

Main Board Section Exploded View

Exploded view of the main board and its associated components.

Chassis Section Exploded View

Exploded view of the unit's chassis, showing power transformers and fuses.

CD Mechanism Section Exploded View

Exploded view of the CD mechanism assembly and its parts.

Electrical Parts List

5V REG Board Parts List

List of capacitors and diodes for the 5V regulator board.

9V REG Board Parts List

List of capacitors and ICs for the 9V regulator board.

CD Board Parts List

List of capacitors, connectors, diodes, resistors, transistors, and ICs for the CD board.

MAIN Board Parts List (Resistors, Connectors, ICs, Transistors, Relays)

List of resistors, connectors, ICs, transistors, and relays for the MAIN board.

DISPLAY, LED, and LED (GSL1) Boards Parts List

Parts lists for DISPLAY, LED, and LED (GSL1) boards.

DISPLAY Board Parts List (Resistors, Switches)

List of resistors and switches for the DISPLAY board.

DISPLAY and LED Boards Parts List (Capacitors, Resistors)

List of capacitors and resistors for DISPLAY and LED boards.

MAIN Board Parts List (Capacitors)

List of capacitors for the MAIN board.

MAIN Board Parts List (Connectors, Diodes, ICs, Transistors, Relays)

Lists connectors, diodes, ICs, transistors, and relays for the MAIN board.

MAIN Board Parts List (Transistors, Resistors)

List of transistors and resistors for the MAIN board.

MAIN Board Parts List (Resistors)

List of resistors for the MAIN board.

MAIN Board Parts List (Resistors)

List of resistors for the MAIN board.

MIC Board Parts List

List of capacitors, ICs, and jumpers for the MIC board.

MIC Board Jacks, Resistors, and Variable Resistors

List of jacks, resistors, and variable resistors for the MIC board.

POWERAMP and MOTOR DRIVE Parts Lists

Parts list for the motor drive board.

Poweramp Board Parts List

List of capacitors, connectors, diodes, fuses, transformers, resistors, and relays for the poweramp board.

Poweramp Board Parts List (Resistors, Transistors, Relays)

List of resistors, transistors, and relays for the poweramp board.

SW, SW JACK, and TC Board Parts Lists

List of resistors, fuses, switches, and transistors for the SW board.

SW JACK Board Parts List

List of resistors, coils, and fuses for the SW JACK board.

TC Board Parts List

List of capacitors, connectors, diodes, jumpers, transistors, and resistors for the TC board.

TC Board Parts List (Capacitors, Connectors, Diodes, Jumpers, Transistors, Resistors)

Lists capacitors, connectors, diodes, jumpers, transistors, and resistors for the TC board.

TRANS1 Board Parts List

Parts list for the TRANS1 board, including various components.

TRANS1 Board Parts List (Switches, Resistors)

List of switches and resistors for the TRANS1 board.

TRANS2 Board Parts List

Parts list for the TRANS2 board, including various components.

TRANS2 Board Parts List (Switches, Resistors)

List of switches and resistors for the TRANS2 board.

TRANSX and USB Board Parts Lists

Parts list for the TRANSX board, including various components.

TRANSX Board Parts List

Parts list for the TRANSX board, including various components.

USB Board Parts List

Parts list for the USB board, including capacitors, connectors, diodes, jumpers, resistors.

USB Board Parts List (Resistors, Switches, Volume Components)

List of resistors, switches, and volume components for the USB board.

Miscellaneous and Accessories

Miscellaneous Parts

List of miscellaneous parts like filters, cables, and boards.

Accessory Parts

List of accessory parts such as the power adaptor.

Revision History

Revision Log

Details the version and date of revisions to the service manual.

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