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Sony HCD-GX470 Service Manual

Sony HCD-GX470
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SERVICE MANUAL
COMPACT DISC DECK RECEIVER
US Model
Canadian Model
Ver. 1.3 2008.09
SPECIFICATIONS
9-887-123-04
2008I05-1
© 2008.09
Sony Corporation
Audio&Video Business Group
Published by Sony Techno Create Corporation
Photo: HCD-GX470
HCD-GX470 is the amplifier, CD player, tape
deck and tuner section in MHC-GX470.
HCD-GX570 is the amplifier, CD player, tape
deck and tuner section in MHC-GX570.
Main unit
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC
DISTORTION: (The United States model only)
With 6 ohm loads, both channels driven, from
120 10,000 Hz; rated 125 watts per channel
minimum RMS power, with no more than 10%
total harmonic distortion from 250 milliwatts to
rated output.
Amplifier section
GX470
GX570
Front speaker
Continuous RMS power output
(reference): 125 + 125 watts (6 ohms at
1 kHz, 10% THD)
Total harmonic distortion: less than 0.07%
(6 ohms at 1 kHz, 80 W)
Subwoofer
Continuous RMS power output
(reference): 150 watts (6 ohms at 80 Hz,
10% THD)
Total harmonic distortion: less than 0.07%
(6 ohms at 80 Hz, 90 W)
Front speaker:
Continuous RMS power output (reference):
145 + 145 W (6 ohms at 1 kHz, 10% THD)
Total harmonic distortion: less than 0.07%
(6 ohms at 1 kHz, 80 W)
Subwoofer:
Continuous RMS power output (reference):
170 W (6 ohms at 80 Hz, 10% THD)
Total harmonic distortion: less than 0.07%
(6 ohms at 80 Hz, 90 W)
Inputs
AUDIO IN (stereo mini jack): voltage 250 mV,
impedance 47 kilohms
Outputs
PHONES (stereo mini jack):
accepts headphones of 8 ohms or more
SPEAKER: accepts impedance of 6 to 16 ohms
SUBWOOFER OUT:
accepts impedance of 6 to 16 ohms
Inputs:
AUDIO IN (stereo mini jack): voltage
250 mV, impedance 47 kilohms
Outputs:
PHONES (stereo mini jack): accepts
headphones of 8 ohms or more
SPEAKER: accepts impedance of 6 to
16 ohms
SUBWOOFER OUT: accepts
impedance of 6 to 16 ohms
CD player section
System: Compact disc and digital audio system
Laser Diode Properties
Emission duration: continuous
Laser Output*: Less than 44.6µW
*This output is the value measurement at a
distance of 200mm from the objective lens
surface on the Optical Pick-up Block with 7mm
aperture.
Frequency response: 20 Hz 20 kHz
Signal-to-noise ratio: More than 90 dB
Dynamic range: More than 90 dB
Tape deck section
Recording system: 4-track 2-channel, stereo
Frequency response: 50 13,000 Hz (±3 dB),
using Sony TYPE I cassettes
– Continued on next page –
Model Name Using Similar Mechanism HCD-GX555
CD CD Mechanism Type CDM74KF-K6BD83S
Section Base Unit Name BU-K6BD83S-WOD
Optical Pick-up Block Name KSM-213DCP
TAPE Model Name Using Similar Mechanism NEW
Section Tape Transport Mechanism Type CWN42FF609
HCD-GX470/GX570
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TEL 13942296513 QQ 376315150 892498299
TEL 13942296513 QQ 376315150 892498299
http://www.xiaoyu163.com
http://www.xiaoyu163.com

Table of Contents

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Sony HCD-GX470 Specifications

General IconGeneral
TypeMini Hi-Fi System
PMPO1000 W
CD PlayerYes
Radio TunerFM/AM
BluetoothNo
USB PlaybackYes
Cassette DeckYes
Speakers2 Speakers

Summary

Specifications

Main Unit Specifications

Details on amplifier, CD player, tape deck, and tuner sections for GX470/GX570.

Amplifier Power Output

Power output and harmonic distortion for GX470 and GX570 front and subwoofer speakers.

CD Player Specifications

System, laser diode properties, frequency response, S/N, and dynamic range.

Tape Deck Specifications

Recording system, frequency response, and cassette type compatibility.

General Information and Safety

Safety Check-out Procedures

Essential safety checks after repair, including leakage testing.

Tuner Section Details

FM/AM tuner specifications, tuning range, and intermediate frequency.

General Unit Specifications

Power requirements, consumption, dimensions, and mass of the unit.

Repairing Notes

Precautions for chip component replacement and flexible circuit board repair.

Disassembly Flow

Step-by-Step Disassembly Guide

A visual flowchart detailing the sequence of disassembly steps for the unit.

Case, Lid, and Panel Removal

Steps to remove side cases, top case, CD lid, and front panel.

Mechanism and Board Removal

Steps for removing CD mechanism, mecha deck, main, CD, drive, SW, sensor, and motor boards.

Optical Pick-up and Back Panel Removal

Procedures for removing the optical pick-up block and back panel section.

Servicing Notes

Handling Optical Pick-up and Laser Diode

Precautions for handling the optical pick-up block and checking laser diode emission.

Solder and Antithest Lock Procedures

Notes on unleaded solder and releasing the antithest lock function.

Model Identification

Location and identification of model number labels on the unit.

General Operations

Unit and Remote Controls Overview

Identification and functions of buttons, jacks, and indicators on the unit and remote.

Basic Operations

System Setup and XM Radio

Initial setup, remote battery insertion, and XM Radio subscription/activation.

Clock, Sound, and Subwoofer Adjustment

Setting the clock, adjusting sound effects, and controlling the subwoofer.

Playing CD and MP3 Discs

Detailed steps for selecting, playing, pausing, stopping, and managing CD/MP3 disc playback.

Audio Source Operations

Listening to Radio and XM

Tuning and listening to FM/AM radio and XM satellite radio stations.

Playing Tapes and Changing Display

Procedures for playing tapes and modifying the unit's display information.

Connecting Optional Components

Instructions for connecting headphones and external audio devices.

MP3 Disc Playback Notes

Important notes regarding MP3 disc compatibility and playback characteristics.

Advanced Operations

CD Program Play and Presetting Radio Stations

Creating custom CD programs and storing favorite radio stations.

Tape Recording Functions

Step-by-step guide for CD Synchro and Manual recording onto tape.

Custom Sound Effects and Timer Usage

Creating personal sound effects and utilizing Sleep, Play, and Rec timers.

Disassembly Procedures

Disassembly Flowchart

Overall sequence for disassembling the unit into major sections.

Case, Lid, and Panel Removal

Steps to remove side cases, top case, CD lid, and front panel.

Mechanism and Board Removal

Steps for removing CD mechanism, mecha deck, main, CD, drive, SW, sensor, and motor boards.

Optical Pick-up and Back Panel Removal

Procedures for removing the optical pick-up block and back panel section.

Disassembly Details - Case and Lid

Side Case Removal

Detailed steps and screw locations for removing the left and right side cases.

Top Case Removal Procedure

Detailed steps and claw locations for removing the top case.

Disassembly Details - CD Lid and Mechanism

CD Lid Removal

Detailed steps for removing the CD lid, including gear and claw locations.

CD Mechanism Deck Removal

Detailed steps for removing the CD mechanism deck, including flat cables and screws.

Disassembly Details - Front Panel and Mecha Deck

Front Panel Block Removal

Detailed steps for removing the front panel block, including cables and connectors.

Mecha Deck Removal

Detailed steps for removing the mecha deck, including flat cable and screws.

Disassembly Details - Back Panel and Main Board

Back Panel Section Removal

Detailed steps for removing the back panel section, including cables and connectors.

Main Board Removal

Detailed steps for removing the main board, including connectors and screws.

Disassembly Details - CD and Drive Boards

CD Board Removal

Detailed steps for removing the CD board, including screws, cover, and flat cable.

Drive and SW Board Removal

Detailed steps for removing the drive and SW boards, including screws, wire, and connector.

Disassembly Details - Pick-up and Sensor Boards

Optical Pick-up Block Removal

Detailed steps for removing the optical pick-up block, including holder, insulators, and cables.

Sensor Board Removal

Detailed steps for removing the sensor board, including tray, belt, and connector.

Disassembly Details - Motor Boards

Table Motor (TB) Board Removal

Detailed steps for removing the table motor (TB) board, including components and screws.

Laser Diode (LD) Motor Board Removal

Detailed steps for removing the laser diode (LD) motor board, including components and screws.

Test Modes

Reset and Tuning Modes

Procedures for Cold Reset, Tuning Step Change, Antitheft Lock, and CD Ship Lock.

Diagnostic Modes (GX470 Only)

AMP Test Mode and MC Test Mode for diagnostics and parameter checks.

Test Modes (Continued)

Version Display and CD Error Codes

Modes for checking model/version and displaying CD section error codes.

Mechanism Deck Error Code Details

Explanation of mechanism deck error code format and status indicators.

Test Modes (Continued)

Optical Pick-up Error Codes

Explanation of optical pick-up error code format and status indicators.

Repeat Limit Cancel and Power Manage Modes

Modes for enabling limitless CD repeat and managing CD power states.

Mechanical Adjustments

Precautions and Measurement Procedures

Precautions, torque measurement, and tape tension measurement for mechanical parts.

Electrical Adjustments

Deck Section Adjustments

Procedures for deck section adjustments, including azimuth alignment.

Head Azimuth Adjustment

Detailed procedure for adjusting the record/playback head azimuth for optimal audio quality.

CD Section Checks

Focus Bias Check Procedure

Procedure for checking focus bias using an oscilloscope and eye pattern analysis.

Diagrams

CD Servo Section Block Diagram

Block diagram illustrating the CD servo control section and its components.

Diagrams (Continued)

Main Section Block Diagram

Block diagram of the main section, showing audio and signal paths.

Diagrams (Continued)

Amplifier Section Block Diagram

Block diagram of the amplifier section, detailing power and audio stages.

Diagrams (Continued)

Panel and Power Supply Block Diagrams

Block diagrams showing panel controls, power supply, and regulators.

Diagrams (Continued)

Printed Wiring Board Layouts and Notes

Layouts for various boards and notes on schematic/PWB conventions.

Circuit Board Locations

Diagram showing the physical location of various circuit boards within the unit.

Diagrams (Continued)

CD Board Printed Wiring Board

Detailed printed wiring board layout for the CD board (Component and Conductor sides).

Diagrams (Continued)

CD Board Schematic Diagram

Schematic diagram for the CD board, showing component connections and ICs.

Diagrams (Continued)

Changer Section Printed Wiring Boards

Printed wiring board layouts for the Changer section boards.

Diagrams (Continued)

Changer Section Schematic Diagrams

Schematic diagrams for the Changer section, detailing connections for motors and sensors.

Diagrams (Continued)

DECK Board Printed Wiring Board

Printed wiring board layout for the DECK board.

Diagrams (Continued)

DECK Board Schematic Diagram

Schematic diagram for the DECK board, showing audio paths and control signals.

Diagrams (Continued)

MAIN Board Printed Wiring Board

Printed wiring board layout for the MAIN board.

Diagrams (Continued)

MAIN Board Schematic Diagram (1/3)

Schematic diagram of the MAIN board (part 1/3), showing system controller and related circuits.

Diagrams (Continued)

MAIN Board Schematic Diagram (2/3)

Schematic diagram of the MAIN board (part 2/3), detailing ICs and component connections.

Diagrams (Continued)

MAIN Board Schematic Diagram (3/3)

Schematic diagram of the MAIN board (part 3/3), showing regulators and various board connections.

Diagrams (Continued)

XM Board (GX570) Printed Wiring Board

Printed wiring board layout for the XM board (GX570 model).

Diagrams (Continued)

XM Board (GX570) Schematic Diagram

Schematic diagram for the XM board (GX570), detailing the XM receiver and DAC.

Diagrams (Continued)

MIC, AUX, HP Board Printed Wiring Board

Printed wiring board layout for the MIC, AUX, and HP board.

Diagrams (Continued)

MIC, AUX, HP Board Schematic Diagram

Schematic diagram for the MIC, AUX, and HP board, showing input and output connections.

Diagrams (Continued)

POWER Board Printed Wiring Board

Printed wiring board layout for the POWER board.

Diagrams (Continued)

POWER Board Schematic Diagram

Schematic diagram for the POWER board, detailing power output stages and protection circuits.

Diagrams (Continued)

SUB WOOFER Section Printed Wiring Boards

Printed wiring board layout for the SUB WOOFER section boards.

Diagrams (Continued)

SUB WOOFER Section Schematic Diagram

Schematic diagram for the SUB WOOFER section, showing amplifier and protection circuits.

Diagrams (Continued)

PANEL Board Printed Wiring Board

Printed wiring board layout for the PANEL board.

Diagrams (Continued)

KEY Section Printed Wiring Boards

Printed wiring board layouts for the KEY LEFT and KEY RIGHT boards.

Diagrams (Continued)

PANEL Section Schematic Diagram

Schematic diagram for the PANEL section, including remote receiver and key matrix.

Diagrams (Continued)

TRANSFORMER Board Printed Wiring Board

Printed wiring board layout for the TRANSFORMER board.

Diagrams (Continued)

TRANSFORMER Board Schematic Diagram

Schematic diagram for the TRANSFORMER board, showing power supply connections.

Waveforms

CD, DECK, and MAIN Board Waveforms

Oscilloscope waveforms for key signals on CD, DECK, and MAIN boards.

Waveforms (Continued)

XM and PANEL Board Waveforms

Oscilloscope waveforms for XM and PANEL boards, illustrating signal characteristics.

IC Block Diagrams

CD and Driver Board IC Diagrams

Block diagrams illustrating internal functions of ICs on CD and Driver boards.

IC Block Diagrams (Continued)

MAIN Board IC Diagrams

Block diagrams for ICs on the MAIN board, showing audio control and processing features.

IC Block Diagrams (Continued)

XM Board IC041 Block Diagram

Block diagram for XM board IC041, detailing audio data processing.

IC Pin Function Descriptions

CD Board IC201 Pin Details

Comprehensive pinout and function description for the CD DSP IC201.

IC Pin Function Descriptions (Continued)

MAIN Board IC Pin Details

Pinout and function descriptions for ICs on the MAIN board.

IC Pin Function Descriptions (Continued)

XM Board and Other IC Pin Details

Pinout and function descriptions for ICs on the XM board and other miscellaneous ICs.

IC Pin Function Descriptions (Continued)

System Controller IC901 Pin Details

Detailed pinout and function description for the System Controller IC901.

IC Pin Function Descriptions (Continued)

XM Receiver and Other IC Pin Details

Pinout and function descriptions for XM receiver IC001 and other system ICs.

IC Pin Function Descriptions (Continued)

Panel Board IC701 Pin Details

Pinout and function description for the Panel Board IC701, controlling display and tape functions.

IC Pin Function Descriptions (Continued)

XM Receiver IC001 Pin Details

Pinout and function description for the XM Receiver IC001 on the XM board.

Exploded Views and Parts Lists

Case Section Exploded View

Exploded view and parts list for the unit's case components.

Panel Board Section Exploded View

Exploded view and parts list for the panel board and associated controls.

Exploded Views and Parts Lists (Continued)

Panel Board Components Exploded View

Detailed exploded view and parts list for panel board components like knobs and keys.

Exploded Views and Parts Lists (Continued)

Top Lid Section Exploded View

Exploded view and parts list for the top lid section, including display window and screws.

Exploded Views and Parts Lists (Continued)

Front Panel Section Exploded View

Exploded view and parts list for the front panel assembly, including cassette box and springs.

Exploded Views and Parts Lists (Continued)

Main Board Section Exploded View

Exploded view and parts list for the main board and associated components like transformers and fans.

Exploded Views and Parts Lists (Continued)

Power and Subwoofer Board Assemblies Exploded View

Exploded view and parts list for the power and subwoofer board assemblies.

Exploded Views and Parts Lists (Continued)

Chassis Section Exploded View

Exploded view and parts list for chassis components, fuses, and transformers.

Exploded Views and Parts Lists (Continued)

CD Mechanism Deck Section-1 Exploded View

Exploded view and parts list for the CD mechanism deck (part 1), showing gears and motors.

Exploded Views and Parts Lists (Continued)

CD Mechanism Deck Section-2 Exploded View

Exploded view and parts list for the CD mechanism deck (part 2), including motors, boards, and pick-up block.

Electrical Parts List

Capacitors and Resistors List

Detailed lists of capacitors and resistors used in the unit with part numbers and specifications.

Connectors, ICs, Diodes, and Jumpers List

Lists of connectors, ICs, diodes, and jumper resistors with part numbers and types.

Transistors, Switches, and Vibrators List

Lists of transistors, switches, and vibrator components with part numbers.

Miscellaneous Parts List

List of miscellaneous parts including transformers, fuses, and cables.

Electrical Parts List (Continued)

Resistors and Capacitors List

Continuation of the list for resistors and capacitors with detailed part numbers and specifications.

Electrical Parts List (Continued)

Transistors and Resistors List

Continuation of the list for transistors and resistors with part numbers and specifications.

Electrical Parts List (Continued)

Resistors, Switches, and Diodes List

Continuation of the list for resistors, switches, and diodes with part numbers.

Electrical Parts List (Continued)

Capacitors and Switches List

Continuation of the list for capacitors and switches with part numbers and specifications.

Electrical Parts List (Continued)

Capacitors, Connectors, and Diodes List

Continuation of the list for capacitors, connectors, and diodes with part numbers.

ICs and Transistors List

List of ICs and transistors with part numbers and specific model designations.

Electrical Parts List (Continued)

Transistors and Resistors List

Continuation of the list for transistors and resistors with part numbers and specifications.

Electrical Parts List (Continued)

Resistors List

Continuation of the resistor list with part numbers and specifications, including model variations.

Electrical Parts List (Continued)

Resistors List

Continuation of the resistor list with part numbers and specifications, including model variations.

Electrical Parts List (Continued)

Resistors, Switches, Vibrator, and Connectors List

Continuation of the list for resistors, switches, vibrator, and connectors with part numbers.

Electrical Parts List (Continued)

Resistors and Capacitors List

Continuation of the list for resistors and capacitors with part numbers and specifications.

Electrical Parts List (Continued)

Connectors, ICs, Diodes, and Jumpers List

Continuation of the list for connectors, ICs, diodes, and jumpers with part numbers.

Electrical Parts List (Continued)

ICs, Jumpers, Transistors, Resistors, Relays, Thermistors, and Connectors List

Continuation of the list for ICs, jumpers, transistors, resistors, relays, thermistors, and connectors.

Electrical Parts List (Continued)

Transformers, Transistors, Resistors, and Capacitors List

Continuation of the list for transformers, transistors, resistors, and capacitors with part numbers.

Electrical Parts List (Continued)

Resistors and Vibrator List

Continuation of the list for resistors and vibrator components with part numbers.

Supplements

Supplement-1: DECK Board Changes

Details changes to the DECK board, including new part numbers and descriptions.

NEW/FORMER DESCRIPTION (DECK Board)

Comparison of former and new part numbers for the DECK board.

Diagrams Notes

Notes on PWB and Schematic Conventions

Explanations of symbols, marks, and signal paths used in diagrams and PWB layouts.

Diagrams (Continued)

DECK Board Printed Wiring Board

Printed wiring board layout for the DECK board (Component Side).

Diagrams (Continued)

DECK Board Schematic Diagram

Schematic diagram for the DECK board, showing circuit details and connections.

Supplements (Continued)

Supplement-2: MAIN and KEY RIGHT Board Changes

Details changes to MAIN and KEY RIGHT boards, including new part numbers and descriptions.

NEW/FORMER DESCRIPTION (MAIN and KEY RIGHT Boards)

Comparison of former and new part numbers for MAIN and KEY RIGHT boards.

Diagrams Notes

Explanations of conventions for PWB layouts and schematic diagrams.

Diagrams (Continued)

MAIN Board Printed Wiring Board

Printed wiring board layout for the MAIN board.

Diagrams (Continued)

MAIN Board Schematic Diagram (1/3)

Schematic diagram of the MAIN board (part 1/3), showing system controller and related circuits.

Diagrams (Continued)

MAIN Board Schematic Diagram (1/3) (Continued)

Continuation of the MAIN board schematic diagram (part 1/3).

Diagrams (Continued)

MAIN Board Schematic Diagram (2/3)

Schematic diagram of the MAIN board (part 2/3), detailing ICs and component connections.

Diagrams (Continued)

KEY RIGHT Board Printed Wiring Board

Printed wiring board layout for the KEY RIGHT board.

KEY RIGHT Board Schematic Diagram

Schematic diagram for the KEY RIGHT board.

Electrical Parts List

Capacitors and Resistors List

Detailed lists of capacitors and resistors used in the unit with part numbers and specifications.

Electrical Parts List (Continued)

Capacitors, Connectors, Diodes, and Jumpers List

Continuation of the list for capacitors, connectors, diodes, and jumpers with part numbers.

Electrical Parts List (Continued)

ICs, Transistors, and Resistors List

Continuation of the list for ICs, transistors, and resistors with part numbers.

Electrical Parts List (Continued)

Resistors List

Continuation of the resistor list with part numbers and specifications, including model variations.

Electrical Parts List (Continued)

Resistors List

Continuation of the resistor list with part numbers and specifications, including model variations.

Electrical Parts List (Continued)

Resistors and Vibrator List

Continuation of the list for resistors and vibrator components with part numbers.

Revision History

Manual Revision Log

Table detailing the revision history of the service manual, including version, date, and description.

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