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State Water Heaters SUF 130 THRU 500 User Manual

State Water Heaters SUF 130 THRU 500
49 pages
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MODELS: SUF 60 thru 120
SUF 100 thru 250
SUF 130 thru 500
SERIES 100, 101 and 104.
500 Tennessee Waltz Parkway
Ashland City, TN 37015
PRINTED IN THE U.S.A. 0511 198152-003
SERVICING SHOULD ONLY BE PERFORMED BY A QUALIFIED SERVICE AGENT
Service Handbook
COMMERCIAL GAS HIGH EFFICIENCY WATER HEATERS

Table of Contents

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State Water Heaters SUF 130 THRU 500 Specifications

General IconGeneral
BrandState Water Heaters
ModelSUF 130 THRU 500
CategoryWater Heater
LanguageEnglish

Summary

Service Qualifications and Requirements

Qualified Agency Definition

Definition of a qualified agency for servicing appliances as per ANSI Z223.1 Sec 3.3.83.

Required Servicing Skills and Abilities

Details the plumbing, air supply, venting, gas, and electrical skills needed for servicing.

Essential Tools for Servicing

General Information

Massachusetts Installation Requirements

Requirements for side wall terminated, horizontally vented gas fueled water heaters in MA.

Carbon Monoxide Detector Installation Requirements

Mandates CO detector installation on all dwelling levels served by the equipment.

Approved Carbon Monoxide Detectors

Specifies compliance with NFPA 720 and ANSI/UL 2034 for CO detectors.

Exhaust Vent Terminal Signage

Signage requirements for exhaust vent terminals to indicate gas vent below.

Gas Pressure Specifications

Table detailing gas supply and manifold pressure specifications for various models.

Installation Quick Tips: SUF 120 & 150 Gas Pressure

Gas Pressure Adjustment Procedure (SUF 120/150)

Step-by-step guide to adjusting gas pressure for SUF 120 and 150 models.

High Altitude Installation (SUF 120-150)

Guidance for installing SUF 120-150 models at elevations above 6,500 feet.

Installation Quick Tips: SUF 199 & 250 Gas Pressure

Gas Pressure Adjustment Procedure (SUF 199/250)

Details the self-adjusting nature and pressure requirements for SUF 199/250 models.

High Altitude Installation (SUF 199/250)

Information on SUF 199/250 suitability for installation up to 10,100 feet.

Gas Orifice Configuration

Describes the gas orifice used in SUF 199/250 models, noting LP uses a .230" orifice.

Installation Quick Tips: SUF 300, 400, 500 Gas Pressure

Gas Pressure Adjustment Procedure (SUF 300/400/500)

Guide for adjusting gas pressure for SUF 300, 400, and 500 models.

High Altitude Adjustment (SUF 300/400/500)

Instructions to contact help line for high altitude adjustments on SUF 300/400/500.

Venting Category and Materials

Ultra Force Venting Characteristics

Describes venting as Category IV, positive pressure, and potential for condensate.

Type Venting Options

Explains Direct Vent and Conventional Vent configurations.

Approved Vent Materials

Lists approved materials like PVC, CPVC, ABS, and Cellular Core PVC.

Concentric Venting Kits

Mentions concentric vent kits are available for all models.

Venting Tables: SUF 120-250

Vent Length Equivalents (120-250 Models)

Table of equivalent feet for 3" and 4" PVC pipe with varying 90° elbows.

Venting Tables: SUF 300-500

Vent Length Equivalents (300-500 Models)

Table of equivalent feet for 4" PVC pipe with varying 90° elbows.

Concentric Venting Installation Details

Vent Condensation Explanation

Condensate Drainage and Floor Drains

Discusses draining condensate to floor drains and potential corrosion issues.

Condensate pH Values and Dilution

Explains condensate pH and comparison with soda pop, and pH scale meaning.

Condensate Neutralizers

Discusses the necessity and DIY methods for condensate neutralizers.

Sidewall Vent Termination Clearances (Single Pipe Direct Vent)

Sidewall Vent Termination Clearances (Two Pipe Direct Vent)

Direct Vent Termination Location Specifications

Direct Vent Air Intake Setup

Control System Overview

Water Heater Status Icons Legend

Adjusting Tank Temperature and Set Points

Changing Display Units and Settings

Fault and Warning Conditions Overview

Understanding Warning Conditions

Explains non-safety related conditions that affect operation but not safety.

Understanding Fault Conditions

Describes safety-related conditions that halt operation until corrected.

Accessing Advanced Diagnostic Information

How to find detailed information for diagnosing and resolving issues via the 'Advanced' button.

Accessing Current Fault or Warning Information

List of Fault Codes and Error Messages

Viewing Fault History and Heater Information

Accessing Fault History Log

How to view the last ten fault and warning conditions with diagnostic info.

Viewing Heater Status and Information

Accessing detailed operational status and information about the water heater.

Typical Control Sequence of Operation

Control Sequence Flow Chart

Central Control Board (CCB) Description

Gas Valve Controls: SUF 120

Gas Valve Controls: SUF 150

Gas Valve Controls: SUF 199 & 250

Gas Pressure Adjustment (SUF 199/250)

Details self-adjusting gas control and pressure requirements for SUF 199/250.

High Altitude Installation (SUF 199/250)

Notes suitability for installation up to 10,100 feet without adjustments.

Gas Orifice for SUF 199/250

Specifies the .230" orifice used on LP gas models for SUF 199/250.

Gas Valve Orifice Chart: SUF 300/400

Gas Valve Orifice Chart: SUF 500

Pressure Switches: All Models Overview

Blower Proving Switch Function

Verifies fan operation via a positive pressure switch, normally open contacts.

Blocked Outlet Proving Switch Function

Monitors exhaust pressure, normally closed contacts open on rise, checks vent restrictions.

Blocked Inlet Proving Switch Function

Monitors intake vacuum, normally closed contacts open on vacuum, checks air intake.

Low Gas Pressure Switch Function

Monitors gas pressure, normally open contacts close on rise, shut down on low pressure.

Pressure Switches: SUF 120-250 Specifications

Blocked Inlet Pressure Switch Specs (120-250)

Details specs for blocked inlet pressure switch for SUF 120-250 models.

Low Gas Pressure Switch Specs (120-250)

Details specs for low gas pressure switch for SUF 120-250 models.

Blower Prover Switch Specs (120-250)

Details specs for blower prover switch for SUF 120-250 models.

Blocked Outlet Pressure Switch Specs (120-250)

Details specs for blocked outlet pressure switch for SUF 120-250 models.

Pressure Switches: SUF 300-500 Specifications

Low Gas Pressure Switch Specs (300-500)

Details specs for low gas pressure switch for SUF 300-500 models.

Blower Prover Pressure Switch Specs (300-500)

Details specs for blower prover switch for SUF 300-500 models.

Blocked Exhaust Pressure Switch Specs (300-500)

Details specs for blocked exhaust pressure switch for SUF 300-500 models.

Blocked Inlet Pressure Switch Specs (300-500)

Details specs for blocked inlet pressure switch for SUF 300-500 models.

Component Connections and Features

Igniter, Flame Sensor, and Control Timing

Hot Surface Igniter Details

Describes igniter material, handling, ohm reading, and minimum current.

Flame Sensor Function

Explains electronic flame sensing via current through burner flame, minimum current.

Control Timing Parameters

Lists timing for pre-purge, igniter warm-up, trial for ignition, and inter/post purge.

Blower Speed Control: SUF 199 & 250

Variable Frequency Drive (VFD): SUF 400 & 500

VFD Blower Speed and Pressure Readings

Wiring Diagram: SUF 120-300

Wiring Diagram: SUF 400 & 500

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