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Steris AMSCO 400 Series User Manual

Steris AMSCO 400 Series
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OPERATOR MANUAL
AMSCO
®
400 Series Small Steam Sterilizers
16 x 16" (406 x 406mm)
20 x 20" (508 x 508 mm)
Prevacuum Steam Flush Pressure Pulse
(05/22/15) P129394-020
Rev. AB

Table of Contents

Questions and Answers:

Steris AMSCO 400 Series Specifications

General IconGeneral
BrandSteris
ModelAMSCO 400 Series
CategoryLaboratory Equipment
LanguageEnglish

Summary

A WORD FROM STERIS CORPORATION

Service Information

Details on preventive maintenance agreements and authorized service.

Indications for Use

Specifies the healthcare applications and configurations for the sterilizer.

SAFETY PRECAUTIONS

INSTALLATION VERIFICATION

Installation Checklist

Checklist to ensure installation is complete and correct.

Service Clearance

Ensures adequate space around the sterilizer for operation and maintenance.

Plumbing Services

Requirements for feed water, water pressure, and quality.

Electrical Service

Specifications for electrical connections and grounding.

Sterilizer Final Check

Ensures all components are correctly installed and functional.

Cycle Operation

Verification steps for unit power-up and cycle testing.

TECHNIQUES OF STERILIZATION

General

General guide to steam sterilization techniques and AAMI standards.

Immediate Use

Procedures for processing items intended for immediate use.

Control Measures for Verifying Sterilization Process

Methods for verifying the sterilization process using biological monitors.

Dart (Bowie-Dick) Test

Test to document residual air removal in prevacuum sterilizers.

Vacuum Leak Test

Measures the integrity of the sealed pressure vessel for air admission.

Recommendations for the Sterilization Process

Guidelines for processing goods using prevacuum cycles and steam sterilization.

Techniques of Sterilization for Liquid Cycle

Specific procedures for sterilizing liquids in vented closures.

Recommendations for Sterilizing Liquids

Important guidelines for sterilizing liquids safely and effectively.

Sterilization of Implantable Devices

Practices for monitoring sterilization of implantable devices.

COMPONENT IDENTIFICATION

General

Familiarization with control locations and functions before operation.

Main Sterilizer and Cycle Controls

Identification and function of key controls like disconnects and valves.

Control Displays

Explanation of out-of-cycle and in-cycle display screens.

Alarm Displays

How alarm conditions are indicated and initial troubleshooting steps.

Operating End Control Panel

Description of the primary control panel for starting and aborting cycles.

Cycle Selection Touch-screen Pads

Overview of pads used for selecting and viewing cycle parameters.

Values Touch-Screen Pads

Interface for changing operating values and cycle parameters.

Abort Touch-Screen Pad

Functionality for ending a cycle before normal completion.

Printer

Controls and functions related to the printer for cycle documentation.

Printouts

Explanation of the information provided on cycle printouts.

Power-Door Operation

Instructions for operating the sterilizer door using the foot pedal.

Emergency Door Opening Procedure

Procedure for manually opening the door in case of utility failure.

Emergency Stop Switch

Safety feature to shut down the sterilizer completely in emergencies.

Optional Electric Steam Generator

Information on the electric steam generator and water quality requirements.

Daily Generator Flush Cycle

Procedure for the automatic generator flush cycle.

STERILIZER OPERATION

Before Operating the Sterilizer

Initial checks and procedures before operating the sterilizer.

Preparing Loads for Sterilization Cycles

Guidelines for preparing materials before sterilization.

Guidelines for Placement of Various Loads

Recommendations for arranging loads within the sterilizer chamber.

Unloading the Sterilizer

Procedures for safely removing sterilized loads from the chamber.

Loading Car Instructions: Loading

Steps for loading the sterilizer using a loading car.

Loading Car Instructions: Unloading

Steps for unloading the sterilizer using a loading car.

Loading/Unloading Sterilizer: Rack and Shelves

Procedures for loading/unloading using racks and shelves.

Prevacuum Sterilizer Cycles

Overview of factory-set prevacuum sterilization cycles.

Prevac Cycles

Detailed description and operation of Prevac cycles.

Gravity Cycles

Detailed description and operation of Gravity cycles.

Liquid Cycle

Specific procedures and warnings for the liquid sterilization cycle.

SFPP Sterilizer Cycles

Overview of factory-set SFPP sterilization cycles.

SFPP Cycles

Detailed description and operation of SFPP cycles.

Test Cycles

Description of test cycles used to verify sterilizer functionality.

Daily Air Removal (Bowie-Dick) Test Cycle

Procedure for conducting the daily air removal test.

Vacuum Leak Test

Procedure for testing vacuum integrity of the sterilizer and piping.

Aborting Cycles

How to end a processing cycle before normal completion.

Cycle Graphs

Visual representation of AMSCO 400 Series sterilizer cycles and phases.

CYCLE AND CONTROL VALUE PROGRAMMING

Change Values Procedure

Procedure to adjust cycle values within a limited range.

Change Cycle Values

Overview of how to access and change cycle parameters.

Adjusting Cycle Sterilize Time and Dry Time

Details on adjusting sterilization time and drying time for cycles.

Step by Step Flowchart

Visual guide for accessing and changing cycle values.

Entering Custom Cycle Names

How to add descriptive text to cycle selection buttons.

Change Time and Date

Procedure for setting the sterilizer's time and date.

Change Machine Setup

Options to change sterilizer operation settings.

Access Code

Setting up or disabling access codes for control functions.

Enabling or Disabling the Access Code

Steps to turn the access code security feature on or off.

Entering the Access Code, Once Enabled

Procedure for entering the access code to unlock functions.

Lockout

Securing setup options to prevent unauthorized changes.

Utilities Control

Managing steam and water utilities for manual or automatic control.

Manual Utilities Control

Setting the sterilizer to manually control utilities.

Automatic Utilities Control

Configuring automatic startup and shutdown times for utilities.

Generator Flush Control

Setting up flush time and duration for the steam generator.

Set up Generator Flush When Manual Utilities Control Enabled

Procedure to configure generator flush when manual utilities are active.

Set up Generator Flush when Automatic Utilities Control Enabled

Procedure to configure generator flush when auto utilities are active.

Language

Selecting display and printout language options.

Machine Number

Assigning a unique code for identifying the sterilizer.

Time Format

Selecting the display format for time (AM/PM or 24-hour).

Print Format

Choosing between full or condensed printout formats.

Audible Signals

Adjusting volume levels for touchpad, end of cycle, and alarm signals.

Units

Selecting units for temperature and pressure display/printout.

Date Format

Selecting the display format for date (M-D-Y, D-M-Y, etc.).

Duplicate Print

Option to automatically supply an extra printout at cycle end.

Leaving Change Values

Procedure for exiting the change values menu.

ROUTINE MAINTENANCE

Preventive Maintenance

Advisories and recommendations for regular service by trained technicians.

Daily Maintenance Procedures: Clean Chamber Drain Strainer

Daily procedure for cleaning the chamber drain strainer.

Routine Maintenance Procedure

Procedures for flushing the chamber drain and cleaning the chamber.

Printer Maintenance

General maintenance for the printer unit.

Check Printer Paper Roll

Procedure for inspecting and changing the printer paper roll.

Check Printer Ink Cartridge

Procedure for checking and replacing the printer ink cartridge.

Waste Products Disposal

Guidelines for disposing of waste materials associated with the sterilizer.

Recommended Spare Parts

Instructions for ordering replacement parts and supplies.

TROUBLESHOOTING

General

Introduction to alarm conditions and basic troubleshooting steps.

Typical Alarm Screen

Explanation of the typical alarm screen and navigation buttons.

Typical Alarm Printout

Description of the information provided on typical alarm printouts.

In-Cycle Alarms

Alarms that occur only during cycle operation.

Too Long To Seal Door

Alarm condition for failure to reach door seal pressure.

Too Long In Evacuation

Alarm condition for not reaching evacuation level within allotted time.

Too Long In Charge

Alarm condition for not reaching sterilization temperature within allotted time.

Door Unsealed

Alarm for steam pressure drop in the door seal below 5 psig.

Chamber Pressure/Temperature Failure

Alarms related to chamber temperature or pressure outside normal range.

Under Sterilize Temperature

Alarm if chamber temperature drops below sterilize temperature.

Over Sterilize Temperature

Alarm if chamber temperature exceeds maximum sterilize temperature.

Recorder Deviation Alarm

Alarm for temperature sensing elements being more than 1°F apart.

Too Long In Exhaust

Alarm for failure to exhaust to 4 psig within the allotted time.

Exhaust Rate Too Fast

Alarm condition if exhaust rate is too fast.

Exhaust Rate Too Slow

Alarm condition if exhaust rate is too slow.

Too Long In Air Break

Alarm for failure to air break vacuum within the allotted time.

Too Long To Unseal Door

Alarm if door seal pressure does not drop below 5 psig.

Generator Drain Open Failure

Alarm if generator drain valve does not open within one minute.

Generator Drain Close Failure

Alarm if generator drain valve does not close in one minute.

Too Long to Depressurize Generator

Alarm if generator did not depressurize in the allotted time.

Out-of-Cycle Alarms

Alarms that appear only when the sterilizer is not processing a cycle.

Too Long In Jacket Charge

Alarm if jacket does not reach set temperature within allotted time.

Pressure In Chamber

Alarm if chamber pressure is between 2 and 50 psig.

Atmospheric Pressure Alarm

Alarm if atmospheric pressure deviates from calibrated value.

Too Long To Close Door

Alarm if door switch does not make contact within allotted time.

Too Long To Open Door

Alarm if door switch does not open within allotted time.

Control Alarms

Alarms related to control board communication and failures.

Input/Output Board #1 or #2 Communication Failure

Failure in communication between control board and I/O boards.

Input/Output Board #1 Failure

Failure in the switched neutral relay circuit on I/O board.

RTC Failure

Alarm if real time clock timer disagrees with program clock.

ROM Failure

Indicates failure of Read Only Memory on the main control circuit board.

RAM Failure

Indicates failure of Random Access Memory on the main control circuit board.

ADC Failure

Indicates failure of the Analog to Digital Board on the main control board.

Board Overtemp Failure

Alarm if main control board temperature exceeds environmental limits.

Sensor Alarms

Alarms indicating sensor readings outside normal ranges.

Water In Chamber

Alarm for excess water sensed in the chamber.

Chamber Temperature Probe Failure

Alarm if chamber temperature reading is outside the normal range.

Jacket Temperature Probe Failure

Alarm if jacket temperature reading is outside the normal range.

Waste Temperature Probe Failure

Alarm if waste line temperature reading is outside the normal range.

Recorder Temperature Probe Failure

Alarm if recorder temperature probe output is outside normal range.

Chamber Pressure Transducer Failure

Alarm if chamber pressure reading is outside the normal range.

Door Seal A (or B) Switch Malfunction

Alarm if door seal switch A or B is closed out of cycle.

Generator Drain Temperature Probe Failure Alarm

Alarm if generator drain probe temperature is outside normal range.

Door Switch Failure

Alarm if door seal switch contact is made but door switch is open.

Generator Drain Switch Failure

Alarm if generator drain valve switches are not in proper positions.

Emergency Stop Switch Pressed

Alarm if emergency stop switch is pressed or no AC voltage detected.

Generator Pressure Switch Failure

Alarm if generator drain pressure switch is closed when jacket is charged.

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