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STEYR MOTORS SE306J38 User Manual

STEYR MOTORS SE306J38
134 pages
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www.steyr-motors.com
STEYR MOTORS GmbH
Im Stadtgut B1, A-4407 Steyr-Gleink, AUSTRIA
STEYR MOTORS MARINE ENGINES
OPERATION,
MAINTENANCE AND
WARRANTY MANUAL
P/N Z001140-0 7
th
Edition November 2018
4 CYLINDERS
+ 6 CYLINDERS
4 CYLINDERS
+ 6 CYLINDERS

Table of Contents

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STEYR MOTORS SE306J38 Specifications

General IconGeneral
BrandSTEYR MOTORS
ModelSE306J38
CategoryEngine
LanguageEnglish

Summary

Engine Safety Precautions

Manual Introduction

Introduction to the Operation, Maintenance, and Warranty Manual.

Understanding Symbols

Explanation of various symbols used on the engine and accessories for proper understanding.

General Information and Overview

Manual Overview and Usage

Overview of the manual's purpose and how to interpret engine type markings.

4 Cylinder Marine Engine Specifications

Detailed technical specifications for Steyr Motors 4-cylinder marine engines.

6 Cylinder Marine Engine Specifications

Detailed technical specifications for Steyr Motors 6-cylinder marine engines.

Product References and Specifications

Information on product references, equivalent products, and regulatory standards.

Engine and Boat Insurance

Recommendations for obtaining insurance for your Steyr Motors marine engine and boat.

Stolen Unit Information

Guidance on recording and reporting stolen engine model and serial numbers.

Warranty Registration Process

Procedure and importance of warranty registration approval for your Steyr Motors marine engine.

Dealer Service and Maintenance

Notes on confirming installation and maintenance, and establishing service routines.

Illustration Symbols Guide

Explanation of symbols used in illustrations for clarity and understanding.

Professional Repair Services

Recommendations for carrying out repair work by licensed Steyr Motors dealers.

Using Original Replacement Parts

Emphasis on using genuine Steyr Motors original replacement parts for marine engines.

Pre-Departure Checks

Essential checks before casting off, including weather and water conditions.

Engine Submersion Procedures

Immediate actions and dealer contact required after engine submersion.

Antifouling Paint Recommendations

Guidance on using antifouling paint for marine growth prevention and types to avoid.

Boat Bottom Maintenance

Impact of boat bottom condition on performance and cleaning recommendations.

Owner's Boating Responsibilities

Responsibilities of a boat owner towards others and safety regulations.

General Safety Information

Manual's safety information, including safety symbols and warnings.

California Proposition 65 Warning

Warning regarding diesel engine exhaust constituents and reproductive harm.

Engine Start-Up and Operation

Pre-Start Checks and Procedures

Essential checks and procedures to perform before starting the engine.

Starting Engine (Key Switch)

Step-by-step guide for starting the engine using a key switch.

Stopping the Engine

Procedure for safely stopping the engine.

Starting Engine (Push Button)

Step-by-step guide for starting the engine using a push button control.

Stopping Engine (Push Button)

Procedure for safely stopping the engine using push button controls.

Engine Break-In After Overhaul

Procedure for running in the engine after a major overhaul.

Key Term Definitions

Definitions of important terms like 'Rated speed' and 'Half engine speed'.

Break-In Procedure Steps

Detailed work steps for the engine run-in procedure after overhaul.

Engine Break-In Instructions

Instructions for the first 20 running hours to ensure maximum performance and engine life.

Operation After Break-In Period

Guidelines for operating the engine after the initial break-in period.

Gear Shifting Procedures

Instructions for operating the single lever shift control system.

Remote Control Operation

Operating instructions for single and dual lever remote controls.

Shifting and Speed Control

Guidance on shifting gears and controlling engine speed effectively.

Fuel Economy Tips

Tips for optimizing fuel economy during operation.

Gearbox Information

Notes on following manufacturer recommendations for the marine gearbox.

Fixed Speed Switch Usage

Instructions for using the fixed speed switch, only with idling speed.

Instrument Panel (Key Switch)

Description of the instrument panel components for key switch ignition systems.

Instrument Indications During Operation

How to interpret instrument panel indications during normal engine operation.

Instrument Panel (Push Button)

Description of the instrument panel components for push button ignition systems.

Instrument Indications (Push Button)

Interpreting instrument panel indications for push button start systems.

Emergency Cut-Off Switch (Lanyard)

Proper use and maintenance of the emergency cut-off switch for safety.

Warning Lights and Audible Alarms

Understanding warning lights and audible alarms for engine conditions and system deficiencies.

Electronic Engine Control Unit (ECU)

Functions and operation of the ECU, including power reduction parameters.

Engine Diagnostic System

Overview of the ECU's self-diagnostic capabilities and stored service codes.

Twin Engine Installation Considerations

Setup for counter-rotation in twin installations and propeller considerations.

Optional Propeller Selection

Information on available propeller types and their benefits.

Propeller Identification and Installation

Identifying right-hand and left-hand propellers and correct installation checks.

Propeller Torque Effects

Understanding the forces created by propeller torque on the boat.

Propeller Maintenance and Care

Guidance on checking for propeller damage and carrying spare propellers.

Water Jet Drive Information

Contacting dealer for information on water jet drive function and application.

Operation in Freezing Temperatures

Procedure to prevent water freezing in the vertical drive during cold weather.

Salt Water Operation Precautions

Recommendations for flushing the raw water circuit after salt water use.

High Altitude Operation Limits

Operational altitude limits for Steyr Motors marine engines.

Fuel and Lubricant Requirements

Fuel Requirements and Quality

Specifications for diesel fuel quality according to EN 590 or equivalent.

Selecting the Right Fuel

Factors influencing fuel quality for engine performance and longevity.

Fuel Filter Maintenance

Recommendations for fuel prefilter/water separator maintenance and service intervals.

Engine Lubrication Guidelines

Guidelines for lubricating Steyr Motors marine engines and recommended lubricants.

Engine Oil Specifications

Recommended engine oil specifications including SAE, ACEA, and API ratings.

Engine Oil Identification

Understanding engine oil specifications through ACEA, API, and SAE symbols.

Disposal of Automotive Waste

Proper procedures for disposing of used fuel, oil, and other automotive waste products.

Technical Engine Data

Engine Model and Serial Numbers

Location and importance of engine model and serial numbers for warranty and parts.

Technical Data: MO84K32, MO94K33, MO114K33

Detailed technical specifications for MO84K32, MO94K33, and MO114K33 engines.

Technical Data: MO144M38, MO164M40, MO174V40

Detailed technical specifications for MO144M38, MO164M40, and MO174V40 engines.

Technical Data: SE164E40, SE144E38

Detailed technical specifications for SE164E40 and SE144E38 engines.

Technical Data: SE Engines Overview

Overview of technical data for the Steyr Motors SE engine series.

Engine Maintenance and Troubleshooting

Maintenance Foreword

Introduction to service requirements, dealer responsibilities, and use of genuine parts.

Important Maintenance Notes

Note regarding service activities for the engine and related drive system components.

MO Series Maintenance Schedule

Schedule of daily, monthly, and hourly maintenance tasks for MO series engines.

SE Series Maintenance Schedule (4 & 6 Cyl)

Maintenance schedule for SE series engines, including fuel and fluid checks.

SE Series Maintenance Schedule (Continued)

Continued maintenance schedule for SE series engines, covering belts, valves, and timing.

SE Series Maintenance Schedule (System Checks)

Maintenance tasks for SE series engines including unit injector, pumps, and steering.

SE Series Maintenance Schedule (Lubrication & Cooling)

Maintenance schedule for SE engines covering lubrication, cooling, and filters.

SE Series Maintenance Schedule (Drive & Safety)

Maintenance for SE series drive systems, belts, and safety equipment.

SE Series Maintenance Schedule (Injector & Gearbox)

Maintenance tasks for SE series unit injector, hydraulic pump, and gearbox.

Maintenance Log Entries

Template for recording service history, including dates and service types.

Instrument Panel Error Indications

Table detailing error indications on the instrument panel and their meanings.

Instrument Panel Errors (SOLAS)

Specific error indications on the instrument panel for SOLAS systems.

SE Engine Service Code List

List of diagnostic trouble codes (DTC) and error codes for SE engines.

SE Engine Service Codes (Continued)

Continuation of the DTC list for SE engines, including fault causes and variables.

MO Engine Failure Code List

List of principle failure codes for MO engines and their possible causes.

MO Engine Failure Codes (Continued)

Additional MO engine failure codes, involved devices, and possible causes.

Troubleshooting Engine Start Issues

Chart for diagnosing and resolving engine start problems.

Troubleshooting Performance Issues

Chart for diagnosing and resolving engine performance and operational issues.

MO 4-Cylinder Wiring Harness

Description of components and functions within the 4-cylinder MO engine wiring harness.

Wiring Diagram: MO 12V, 4-Cyl

Electrical wiring diagram for MO 12V, 4-cylinder engines.

Wiring Diagram: MO 24V, 4-Cyl

Electrical wiring diagram for MO 24V, 4-cylinder engines.

Wiring Diagram: MO 12V, 2-Pole, 4-Cyl

Electrical wiring diagram for MO 12V, 2-pole, 4-cylinder engines.

Wiring Diagram: MO 24V, 2-Pole, 4-Cyl

Electrical wiring diagram for MO 24V, 2-pole, 4-cylinder engines.

Wiring Diagram: MO E-Box External, 4-Cyl

External E-Box wiring diagram for MO 4-cylinder engines.

Wiring Diagram: MO E-Box External, 2-Pole, 4-Cyl

External E-Box wiring diagram for MO 4-cylinder, 2-pole engines.

Wiring Diagram: MO 12V, 6-Cyl

Electrical wiring diagram for MO 12V, 6-cylinder engines.

Wiring Diagram: MO 12V, 2-Pole, 6-Cyl

Electrical wiring diagram for MO 12V, 2-pole, 6-cylinder engines.

Wiring Diagram: MO 24V, 2-Pole, 6-Cyl

Electrical wiring diagram for MO 24V, 2-pole, 6-cylinder engines.

Instrument Panel Wiring Description (4-Cyl)

Description of wiring harness components for instrument panels on 4-cylinder engines.

Wiring Diagram: SE E-Box 12V, 6-Cyl

Electrical wiring diagram for SE E-Box 12V, 6-cylinder engines.

Wiring Diagram: SE E-Box 24V, 6-Cyl

Electrical wiring diagram for SE E-Box 24V, 6-cylinder engines.

Wiring Diagram: SE E-Box External, 6-Cyl

External E-Box wiring diagram for SE 6-cylinder engines.

Wiring Diagram: SE E-Box 12V, 4-Cyl

Electrical wiring diagram for SE E-Box 12V, 4-cylinder engines.

Wiring Diagram: SE E-Box External, 12V, 4-Cyl

External E-Box wiring diagram for SE 12V, 4-cylinder engines.

Wiring Diagram: CAN Panel 12/24V

Wiring diagram for Instrument CAN Panel operating on 12/24V systems.

Wiring Diagram: CAN Panel Solas 12/24V

Wiring diagram for Instrument CAN Panel Solas systems on 12/24V.

Dealer Service Responsibilities

Checking Engine Oil Level

Procedure for checking the engine oil level with a cooled-down engine.

Refilling Engine Oil

Instructions for refilling engine oil to the specified maximum marker.

Checking Power Steering Fluid Level

Checking the power steering fluid level and adding automatic transmission oil if needed.

Checking Transmission Fluid Level

Checking transmission fluid level and adding automatic transmission oil if required.

Checking Coolant Level (Closed Circuit)

Procedure for checking the coolant level in the closed cooling circuit.

Draining Raw Water Circuit

Procedure for draining the raw water circuit to prevent freeze damage.

Checking Raw Water Connections

Notes on automatic filling of the raw water system via the pump.

Draining Cooling Water Circuit

Procedure for draining the cooling water circuit to prevent freeze damage.

Cooling System Anode Maintenance

Information on sacrificial zinc anodes in the cooling system and their inspection.

Anti-Corrosion Anode Installation

Recommendations for anodes and grounding devices for electronic equipment.

Propeller Selection Guide

Guide to selecting the correct propeller for optimal engine performance and economy.

Off-Season Storage Preparations

Procedures for preserving the engine for long-term storage.

Engine Start-up After Storage

Steps for correctly starting the engine after a period of storage.

Product Warranty Details

Limited Engine Warranty

Details of the warranty provided by Steyr Motors GmbH for marine engines.

Products Covered by Warranty

List of new marine engines and approved accessories covered by the limited warranty.

Warranty Activation Requirements

Owner's responsibilities for timely engine registration to activate warranty benefits.

Base Engine Warranty Coverage

Details on coverage for failures resulting from defects in materials or workmanship.

Extended Major Components Warranty

Warranty coverage for specific major engine components beyond the base period.

Warranty Coverage Summary

Summary table of warranty types, durations, and repair cost coverage.

Warranty for Replaced/Repaired Parts

Coverage for parts replaced or repaired under the base engine warranty.

Warranty for Genuine Spare Parts

Warranty provided for genuine Steyr Motors spare parts used in repairs.

Warranty Coverage Conditions

Conditions for warranty coverage, including proper application, installation, and maintenance.

Warranty Limitations and Exclusions

Exclusions from warranty coverage, including improper use, neglect, and unauthorized modifications.

How to Make a Warranty Claim

Mandatory procedures for submitting and processing warranty claims.

Venue and Applicable Law for Warranty

Legal jurisdiction and applicable law governing the limited warranty.

Resolving Unsatisfactory Warranty Service

Steps to take if satisfactory warranty service is not received from a dealer.

Warranty Registration Approval Form

Form for recording engine details and owner information for warranty registration.

Service Network and Dealer Information

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