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Stone RP522 User Manual

Stone RP522
36 pages
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OPERATOR MANUAL
MODELS: RP522 & RP652
REVERSIBLE PLATE
A 100% employee-owned American manufacturer
REVISION: B 5/01 P/N 56400
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Stone RP522 Specifications

General IconGeneral
BrandStone
ModelRP522
CategoryConstruction Equipment
LanguageEnglish

Summary

FOREWORD

Warranty Information

Details for warranty registration and contact information.

LIMITED WARRANTY

1. TECHNICAL DATA

1.1 MACHINE SPECIFICATIONS

Provides key dimensions and physical characteristics of the RP522 & RP652 machines, including length, height, and width.

1.1 Specifications - Stone RP522 & RP652

Detailed specifications including dimensions, weights, drive, operating speed, vibration, and filling quantities.

1.2 NOISE AND VIBRATION DATA

Presents noise emission levels (sound pressure and power) and hand-arm vibration data for the machines.

2. HEALTH & SAFETY

SAFETY USE

Describes the machine's intended use for compaction and the necessity of trained operators.

SAFETY PRECAUTIONS

General safety rules, warnings about missing decals, and proper operation guidelines.

FOLLOW SAFETY INSTRUCTIONS

Emphasizes reading safety messages, keeping decals in good condition, and proper operation.

UNDERSTAND SIGNAL WORDS

Explains the meaning of signal words like DANGER, WARNING, and CAUTION used in safety alerts.

USE COMMON SENSE WHEN HANDLING FUELS

Provides crucial safety guidelines for handling fuels, including no smoking and proper storage.

HOT SURFACES

Warns about hot components like the muffler and engine, and advises cooling before service.

WEAR PROTECTIVE CLOTHING

Details required personal protective equipment, including hearing protection and suitable clothing.

PRACTICE SAFE MAINTENANCE

Outlines essential safety practices for performing maintenance and repairs on the machine.

PREPARE FOR EMERGENCIES

Advises on being prepared for emergencies like fires and having first aid kits ready.

PREVENT BYPASS STARTING

Instructions to prevent bypass starting and avoid engine runaway or injury.

DISPOSE OF WASTE PROPERLY

Guidelines for environmentally sound disposal of waste materials like oil and filters.

3. OPERATION

3.1 GENERAL INFORMATION

General information about the machine's design, compliance, and the importance of following instructions.

3.2 DESCRIPTION

Explains the RP522/RP652 reversible vibrating plates and their twin-shaft vibration system.

3.3 NORMAL USE

Defines the intended application for compaction work in civil engineering and road construction.

3.4 IMPROPER USE

Lists conditions and applications where the machine should not be used due to safety hazards.

3.5 WHO IS ALLOWED TO OPERATE THE MACHINE?

Specifies that only qualified, instructed, and authorized persons over 18 may operate the machine.

3.6 CONVERSIONS AND MODIFICATIONS TO THE MACHINE

Prohibits unauthorized modifications and the use of non-original parts due to safety risks.

3.7 SAFETY INFORMATION IN THE OPERATING AND MAINTENANCE INSTRUCTIONS

Explains the meaning of important signs and designations (Important, Attention, WARNING) used in the manual.

3.8 TRANSPORTING THE MACHINE

Provides guidelines for safely loading and transporting the machine using appropriate gear and securing methods.

3.9 BEFORE STARTING OPERATIONS

Lists essential checks and preparations before starting the machine, including safety gear and basic inspections.

3.10 STARTING THE MACHINE

Step-by-step instructions for safely starting the engine and machine, including safety precautions.

3.11 STARTING IN ENCLOSED SPACES, TUNNELS, MINES OR DEEP DITCHES

Specific safety warnings regarding engine exhaust fumes in enclosed or confined spaces.

3.12 MACHINE CONTROL

Guidance on operating controls, safety devices, brakes, and monitoring vibrations.

3.13 PARKING THE MACHINE

Instructions on how to properly park the machine on a level surface and secure it.

3.14 FILLING GASOLINE

Safety precautions and procedures for refueling the machine, emphasizing a switched-off engine and no smoking.

3.15 OPERATING CONTROL AT THE TOW-BAR

Explains the function of the control lever for adjusting unbalances and regulating speed and direction.

3.16 ADJUSTING THE TOW-BAR

Details how to adjust the tow-bar for optimal working height and how to lock it for transport.

3.17 TO START THE ENGINE

Provides detailed, step-by-step instructions for starting the engine, including oil warning system notes.

3.18 OPERATION

Covers warming up the engine, adjusting speed, and guiding the machine during operation.

3.19 TO STOP THE ENGINE

Instructions on how to properly stop the engine and shut down the machine.

3.20 LOADING AND TRANSPORTATION

Critical safety warnings and steps for loading, lashing, and lifting the machine for transport.

4. MAINTENANCE

4.1 MAINTENANCE AND REPAIRS

General guidelines for performing maintenance and repairs, emphasizing qualified personnel and safety.

4.2 TESTING

States that machines must be tested for safety by an expert at least annually.

4.3 GENERAL NOTES

Lists benefits of careful maintenance and general rules like cleaning the machine before work.

4.4 MAINTENANCE WORK (HONDA ENGINE)

Refers to the engine manual for daily maintenance tasks specific to the Honda engine.

4.5 FILLING UP WITH FUEL

Detailed safety precautions and steps for refilling the fuel tank, emphasizing a switched-off engine and no smoking.

4.6 CHECKING THE ENGINE OIL LEVEL

Step-by-step guide for checking and refilling the engine oil level correctly.

4.7 CLEANING THE AIR FILTER ELEMENT

Instructions for cleaning or replacing the air filter element, with safety warnings for cleaning solutions.

4.8 CLEANING THE MACHINE

Advises on daily cleaning of the machine and checking components for damage after cleaning.

4.9 SCREW CONNECTIONS

Emphasizes periodically checking screw connections for tightness due to vibration.

4.10 CHECKING RUBBER BUFFER

Guide to checking rubber buffers for damage like cracks and ensuring a tight fit.

4.11 CHECKING THE V-BELT

Instructions for checking the V-belt tension and condition, and how to adjust it.

4.12 EXCITER: OIL LEVEL/OIL CHANGE

Procedures for checking and changing the oil in the exciter unit, including safety warnings.

4.13 FILLING AND BLEEDING THE CIRCUIT

Steps for filling and bleeding the hydraulic circuit, specifying fluid type and correct procedure.

4.14 MAINTENANCE SCHEDULE

A comprehensive schedule outlining daily, 20h, 50h, 100h, 250h, and as-required maintenance tasks.

4.15 LUBRICATION SCHEDULE

Details lubrication points, quantities, change intervals, and recommended lubricants for the engine and exciter.

4.16 ALTERNATIVE LUBE OIL TABLE

Provides a cross-reference table for alternative engine oil, gear oil, hydro-oil, and ATF oils from various brands.

4.17 TORQUE INFORMATION AND CHARTS

Lists torque specifications for various bolt sizes and grades (SAE Grade 5 & 8) for proper assembly.

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