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Sullair 185CFM User Manual

Sullair 185CFM
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Portable Air Compressor
185
Tier 4 Final
Kubota
PART NUMBER:
02250216-781 R02
The information in this manual is current as of its
publication date and applies to compressor models
indicated on this cover with serial number:
201507170000
and all subsequent serial numbers.
USER MANUAL
Publication date: 08/31/2018
Copyright © 2018 Sullair, LLC. All rights reserved.
WARRANTY NOTICE
Failure to follow the instructions
and procedures in this manual,
or misuse of this equipment, will
void its warranty.
Subject to EAR, ECCN EAR99 and related export control restrictions.
SAFETY WARNING
Users are required to read the
entire User Manual before han-
dling or using the product.

Table of Contents

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Sullair 185CFM Specifications

General IconGeneral
BrandSullair
Model185CFM
CategoryAir Compressor
LanguageEnglish

Summary

Safety Precautions and Guidelines

General Safety Information

General safety guidelines and responsibilities for compressor operation and maintenance.

Personal Protective Equipment (PPE)

Requirements for personal protective equipment when operating or servicing the compressor.

Pressure Relief Valve Safety

Procedures for inspecting and ensuring the proper function of the pressure relief valve.

Fire and Explosion Hazards

Warnings and precautions related to fire and explosion risks during operation and refueling.

Moving Parts Safety

Precautions to avoid injury from moving parts like fans, couplings, and guards.

Hot Surfaces and Sharp Edges

Guidelines for avoiding burns and cuts from hot surfaces and sharp edges.

Toxic and Irritating Substances

Safety measures when handling toxic or irritating substances like DEF, ether, and antifreeze.

Electrical Shock Hazards

Precautions to prevent electrical shock from exposed live parts and during electrical work.

Lifting and Rigging Procedures

Safe practices for lifting and rigging the compressor to prevent accidents.

Lockout/Tagout Procedures

Detailed steps for implementing lockout/tagout for energy control during servicing.

Jump Starting Procedures

Safe procedures for jump starting the compressor's engine using jumper cables.

Towing Safety and Preparation

Instructions for preparing and safely towing the air compressor.

Parking and Locating Compressor Safely

Guidelines for safely parking and locating the compressor on various surfaces and grades.

California Proposition 65 Warning

Warning regarding exposure to chemicals in diesel engine exhaust.

Symbols and References

Explanation of safety symbols and references used in the manual.

Component Description and Functionality

Introduction to Compressor Components

Overview of the Sullair 185 CFM Standard Portable Air Compressor and its main systems.

Sullair Compressor Unit Function

Functional description of the single-stage, positive displacement, flood lubricated rotary screw compressor.

Cooling and Lubrication System Function

Description of the system providing lubrication and maintaining proper operating temperature.

Compressor Discharge System Function

Explanation of how compressed air/fluid mixture is handled after leaving the compressor unit.

Capacity Control System Function

How the control system regulates air intake and engine speed based on demand.

Piping and Instrumentation - Compressor System

Diagram and key for compressor system piping and instrumentation.

Piping and Instrumentation - Engine System

Diagram and key for engine system piping and instrumentation.

Air Inlet System Function

Description of the air filters, inlet valve, and piping for the engine and compressor.

Instrument Panel Overview

Explanation of the indicators, controls, and LCD display on the instrument panel.

Engine Exhaust After-treatment

Details on the diesel oxidation catalyst (DOC) and particulate filter (DPF) for emissions control.

Electrical System Function

Overview of electrical components and automatic shutdown features.

Specifications and Technical Data

Package Specifications (DPQ/DLQ)

Dimensions, weight, towing, and other package-specific data.

Compressor Specifications

Technical data for the rotary screw compressor, including delivery, pressure, and fluid capacity.

Engine Specifications

Details on the Kubota diesel engine, emissions, power, and capacities.

Lubrication Guide - Compressor

Recommendations for compressor fluid type, change periods, and temperature ranges.

Application Guide for Compressor Fluid

Guidance on using Sullair AWF fluid and managing fluid conditions.

Model Identification (DPQ)

Diagram and labels identifying components of the DPQ model.

Model Identification (DLQ)

Diagram and labels identifying components of the DLQ model.

Operation Procedures

General Operation Overview

Introduction to controls, indicators, and recognizing operational conditions.

Purpose and Function of Controls

Explanation of key controls like engine switch, regeneration switch, and gauges.

Starting the Compressor

Step-by-step instructions for safely starting the air compressor.

Shutting Down the Compressor

Procedure for properly shutting down the air compressor.

Maintenance Procedures

General Maintenance Guidelines

Importance of maintenance for performance and operational life.

Engine Coolant Requirements

Specifications for engine coolant and procedures for changing it.

Daily Maintenance Checks

Routine checks to be performed daily for optimal operation.

Maintenance Schedule (50, 100, 250, 1500 Hours)

Scheduled maintenance tasks based on operating hours.

Compressor Fluid Change Procedure

Detailed steps for changing the compressor fluid and filter.

Air Filter Maintenance and Replacement

Procedures for inspecting and replacing air filter elements.

Separator Element Replacement

Instructions for replacing the air/fluid separator element.

Fuel/Water Separator Maintenance

Procedures for draining water and replacing the fuel filter.

Cleaning the Engine Cooling System

Steps for cleaning the radiator and cooler using a pressure washer.

Setting Speed & Pressure Controls

Procedure for adjusting speed and pressure controls on poppet valve equipped compressors.

Bearing Lubrication

Guidance on lubricating wheel bearings, especially those with E-Z Lube features.

Troubleshooting Guide

Troubleshooting Low Voltage or No Voltage

Diagnosing and resolving issues related to low or no voltage.

Troubleshooting High Compressor Temperature

Identifying causes and solutions for high compressor operating temperatures.

Troubleshooting Engine Issues

Diagnosing problems like high engine temperature, no start, and poor fuel delivery.

Troubleshooting Air Delivery and Pressure

Resolving issues with insufficient air delivery or low discharge pressure.

Troubleshooting Excessive Fluid Consumption

Identifying and fixing causes of high compressor fluid consumption.

Noise Control

Noise Emissions Warranty

Warranty coverage for noise emissions compliance with regulations.

Prohibition of Tampering with Noise Control

Legal restrictions against tampering with noise control devices and systems.

Noise Emissions Maintenance Records

Instructions and logs for maintaining noise control systems, including exhaust and air intake.

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