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Sullair
Air Compressor
1509e
Sullair 1509e User Manual
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®
S
U
L
L
A
I
R
®
I
NDUSTRIAL
A
IR
C
OMPRESSOR
1100
E
, 1500
E
, 1800
E
,
1100
EV
, 1500
EV
, 1800
EV
11, 15 & 18
KW
/15, 20 & 25HP
Air-Cooled Standard & 24 KT
02250155_844_Cvr
PART NUMBER:
02250155–844
KEEP FOR
FUTURE
REFERENCE
©
SULLAIR CORPORATION
The information in this document is
correct
at
the
time
of
printing
for
utility
compressor serial number
20060601XXXX
and all subsequent serial numbers.
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2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Safety
5
General
5
Personal Protective Equipment
5
Pressure Release
5
Fire and Explosion
6
Moving Parts
6
Hot Surfaces, Sharp Edges and Sharp Corners
7
Toxic and Irritating Substances
7
Electrical Shock
7
Lifting
8
Entrapment
8
2 Description
9
Introduction
9
Description of Components
10
Sullair Compressor Unit, Functional Description
11
Compressor Cooling and Lubrication System, Functional Description
12
Compressor Discharge System, Functional Description
14
Control System, Functional Description
16
Start Mode - 0 to 50 PSIG (0 to 3.5 BAR)
16
Full Load Mode - 50 to 100 PSIG (3.4 to 6.9 BAR)
16
Modulating Mode - 100 to 110 PSIG (6.9 to 7.6 BAR)
16
Unload Mode- in Excess of 110 PSIG (7.6 BAR)
16
Load/No Load Control
16
Automatic Operation
16
Air Inlet System, Functional Description
18
3 Specifications
19
Table of Specifications
19
Lubrication Guide
21
Application Guide
21
Lubrication Change Recommendations and Maintenance - Fluid Filter and Separator
22
Identification, Air-Cooled Unit
24
Piping and Instrumentation, Air-Cooled
26
Wiring Diagrams
28
Wiring Diagram, MFV
28
Wiring Diagram, VSD (400V/50Hz, 460V/60Hz)
30
Wiring Diagram, VSD (575V/60Hz)
32
4 Installation
35
Mounting of Compressor
35
Sull Air
35
Ventilation and Cooling
35
Air-Cooled Compressors
35
Outdoor Installation (Sheltered)
36
Service Air Piping
36
Pipe Sizing
36
Use of Auxiliary Receiver Tank
36
Isolation Valve(S)
36
Fluid Containment
36
Coupling Alignment Check
37
Fluid Level Check
37
Electrical Preparation
37
Motor Rotation Direction Check
38
Fan Motor Rotation Check
38
5 Ws Controller
39
Controller Layout
39
Controller Keypad
39
LCD Display
40
LED Lights
41
6 Maintenance
43
General
43
Daily Operation
43
Maintenance Every 2000 Hours
43
Fluid Maintenance
43
Fluid Filter Maintenance
44
Fluid Filter Element Replacement
44
Air Filter Maintenance
44
Air Filter Element Replacement
44
Separator Maintenance
45
Separator Element Replacement
45
Pressure Regulator Adjustment
46
Water Condensate Drain Maintenance
46
Control Line Strainer
46
Troubleshooting - Introduction
46
Troubleshooting Guide
47
7 Parts Lists
51
Procedure for Ordering Parts
51
Recommended Spare Parts List
53
Compressor, Frame and Drive
54
Air Inlet System
58
Discharge Air Piping
60
Fluid Piping
62
Cooling and Lubrication System
64
Compressor Housing/Receiver Tank and Parts
66
Moisture Drain
68
Pneumatic Control System
70
Control System and Electric Parts
72
Control System and Electric Parts - Wye Delta
76
Control System and Electric Parts - VSD
80
Enclosure
84
Decal Location
86
Decal Group
90
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User Manual
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Sullair 1509e Specifications
General
Model
1509e
Type
Rotary Screw
Voltage
460 V
Phase
3
Operating Pressure
125 PSIG
Max Pressure
150 psig (10.3 bar)
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