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Sullair RD-1600-460-3-60-A User Manual

Sullair RD-1600-460-3-60-A
268 pages
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Failure to follow the instructions
and procedures in this manual or,
misuse of this equipment will
VOID its warranty!
WARRANTY NOTICE
USER/SERVICE MANUAL
REFRIGERATED DRYERS
RH—HIGH TEMPERATURE
RN—NON-CYCLING
RD—DIGITAL CYCLING
PART NUMBER:
KEEP FOR
FUTURE
REFERENCE
©
SULLAIR CORPORATION
02250195-401 R00
The information in this manual is current
as of its publication date, and applies to
compressor serial number:
(RH) 0611SA0198
(RN) 4810SA0001
(RD) 0711SA0263
and all subsequent serial numbers.

Table of Contents

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Sullair RD-1600-460-3-60-A Specifications

General IconGeneral
TypeRefrigerated
ModelRD-1600-460-3-60-A
Capacity1600 CFM
Voltage460V
Phase3
Frequency60 Hz
Maximum Inlet Temperature120°F
Maximum Operating Pressure232 psig

Summary

USER/SERVICE MANUAL

Section 1: SAFETY

Safety Information

General safety rules and regulations for operating pressure vessels under compressed air service.

Section 2: RH SERIES REFRIGERATED HIGH TEMPERATURE COMPRESSED AIR DRYER

Specifications for RH Series Dryers

Details minimum and maximum operating conditions for RH series dryers.

Safety Regulations for RH Series

Important Safety Notes

Crucial safety guidelines for operating, servicing, and repairing the air dryer.

Installation Procedures

Specific instructions and requirements for installing the compressed air dryer.

Steps Before Operating

Pre-operational checks and reading the manual.

Maintenance and Environmental Protection

User Maintenance

Routine maintenance tasks for the user to perform.

Refrigerant and Compressed Air Circuits

Refrigerant Circuit Overview

Details the three main parts of the refrigerant circuit.

Refrigerant Circuit Operation

Explains the step-by-step operation of the refrigerant circuit.

Compressed Air Circuit Description

Details the path and treatment of compressed air through the dryer.

Refrigerant Dryer Features

Compact 3-in-1 Heat Exchanger

Dryer Operation Procedure

First-Time Startup

Initial startup steps for a single-phase dryer.

Model ED—RH15-50

Parts List for ED—RH15-50

Model ED—RH75-100

Parts List for ED—RH75-100

Model ID—RH15-50

Specifications for ID—RH15-50

Model ID—RH75-100

Specifications for ID—RH75-100

Piping and Instrumentation Diagrams

Component Identification

Wiring Diagrams

Wiring Diagram for RN5-10-15-20-25

Electrical wiring diagram for RN5-10-15-20-25 models.

Wiring Diagram for RN30-50-75-100

Electrical wiring diagram for RN30-50-75-100 models.

Wiring Diagram for RN125-150

Electrical wiring diagram for RN125-150 models.

Wiring Diagram for RN175

Electrical wiring diagram for RN175 models.

Wiring Diagram for RN200

Electrical wiring diagram for RN200 models.

Wiring Diagram for RN250-325

Electrical wiring diagram for RN250-325 models.

Wiring Diagram for RN250-325 (230V)

Wiring diagram for RN250-325 models at 230V.

Wiring Diagram for RN250-325 (230V) - Part 2

Second part of the wiring diagram for RN250-325 (230V) models.

Wiring Diagram for RN250-325 (460V/400V)

Wiring diagram for RN250-325 models at 460V/400V.

Wiring Diagram for RN250-325 (460V/400V) - Part 2

Second part of the wiring diagram for RN250-325 (460V/400V) models.

Control and Power Circuits

Control Circuit for RN250-325

Control circuit diagram for RN250-325 models.

Power Circuit for RN250-325

Power circuit diagram for RN250-325 models.

Maintenance Procedures

Maintenance by Engineer/Technician

Detailed maintenance tasks for qualified technicians.

User Maintenance Tasks

Routine maintenance tasks recommended for users.

Troubleshooting Guide

Troubleshooting Compressor Issues

Diagnoses and solutions for compressor not operating or making noise.

Troubleshooting Fan and Airflow Issues

Diagnoses for fan not running or excessive airflow problems.

Troubleshooting System Moisture

Addresses issues related to water in the system and free moisture.

Troubleshooting Performance Issues

Diagnoses for refrigeration system failures and dew point problems.

Troubleshooting Unit Operation

Addresses issues with unit not running, cycles, or high pressure drop.

Troubleshooting Control Device Errors

Diagnoses errors on the digital temperature control device.

Operational Settings

Operational Settings Table

Table detailing operational settings for various dryer models.

Spare Parts Lists

E-680 Controller for Refrigerant Dryers

E-680 Controller Description

Describes the E-680 controller's features, inputs, outputs, and communication.

E-680 Controller Operation

Explains the front panel layout, controls, and display.

E-680 Controller Normal Operation

Explains the normal operation screen and display messages.

E-680 Controller Configuration Mode

Steps to enter and navigate the controller's configuration mode.

E-680 Controller Calibration Page

Procedures for calibrating sensor inputs and parameters.

Model ED—RD400

Parts List for ED—RD400

Model ED—RD500

Parts List for ED—RD500

Model ED—RD700

Parts List for ED—RD700

Model ED—RD700 AIR COOLED

Specifications for ED—RD700 AIR COOLED

Model ED—RD850

Parts List for ED—RD850

Model ED—RD850 AIR COOLED

Specifications for ED—RD850 AIR COOLED

Model ED—RD1000

Parts List for ED—RD1000

Model ED—RD1000 AIR COOLED

Specifications for ED—RD1000 AIR COOLED

Model ED—RD1200 AIR COOLED

Specifications for ED—RD1200 AIR COOLED

Model ED—RD1600 AIR COOLED

Specifications for ED—RD1600 AIR COOLED

Model ED—RD2000 AIR COOLED

Specifications for ED—RD2000 AIR COOLED

Model ED—RD2400 AIR COOLED

Specifications for ED—RD2400 AIR COOLED

Model ED—RD3000 AIR COOLED

Specifications for ED—RD3000 AIR COOLED

Model ED—RD3800 AIR COOLED

Specifications for ED—RD3800 AIR COOLED

Model ED—RD5000 AIR COOLED

Specifications for ED—RD5000 AIR COOLED

Model ED—RD6000 AIR COOLED

Specifications for ED—RD6000 AIR COOLED

Model ID—RD400

Model ID—RD500-850

Specifications for ID—RD500-850

Model ID—RD1000-1200 AIR COOLED

Specifications for ID—RD1000-1200 AIR COOLED

Model ID—RD1000-1200 WATER COOLED

Specifications for ID—RD1000-1200 WATER COOLED

Model ID—RD1600-2000 AIR COOLED

Specifications for ID—RD1600-200 AIR COOLED

Model ID—RD1600-2000 WATER COOLED

Specifications for ID—RD1600-2000 WATER COOLED

Model ID—RD2400-3000 AIR COOLED

Specifications for ID—RD2400-3000 AIR COOLED

Model ID—RD2400-3000 WATER COOLED

Specifications for ID—RD2400-3000 WATER COOLED

Model ID—RD3800 WATER COOLED

Specifications for ID—RD3800 WATER COOLED

Wiring Diagrams for RD Models

Wiring Diagram RD400 (230V)

Electrical wiring diagram for RD400 models at 230V.

Wiring Diagram RD400 (230V) - Circuit

Control circuit diagram for RD400 (230V) models.

Wiring Diagram RD400 (460V/400V)

Wiring diagram for RD400 models at 460V/400V.

Wiring Diagram RD400 (460V/400V) - Circuit

Control circuit diagram for RD400 (460V/400V) models.

Wiring Diagram RD500/700 (230V)

Wiring diagram for RD500/700 models at 230V.

Wiring Diagram RD500/700 (230V) - Circuit

Control circuit diagram for RD500/700 (230V) models.

Wiring Diagram RD (500-6000) (460V/400V)

Wiring diagram for RD 500-6000 models at 460V/400V.

Wiring Diagram RD (500-6000) (460V/400V) - Circuit

Control circuit diagram for RD 500-6000 (460V/400V) models.

Wiring Diagram RD700-850 (230V)

Wiring diagram for RD700-850 models at 230V.

Wiring Diagram RD700-850 (230V) - Circuit

Control circuit diagram for RD700-850 (230V) models.

Wiring Diagram RD (700-6000) (460V/400V)

Wiring diagram for RD 700-6000 models at 460V/400V.

Wiring Diagram RD (700-6000) (460V/400V) - Circuit

Control circuit diagram for RD 700-6000 (460V/400V) models.

Wiring Diagram RD (700-6000) (460V/400V) - Power Circuit

Power circuit diagram for RD 700-6000 (460V/400V) models.

Specifications Tables

Spare Parts Lists for RD Models

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