EasyManua.ls Logo

Sullair VS16 30HP Series User Manual

Sullair VS16 30HP Series
132 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
OPERATOR’S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number
02250156-647
©Sullair Corporation
SULLAIR ROTARY
VACUUM SYSTEM
VS-16
30-50 HP / 22-37 KW
Air-cooled and Water-cooled

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Sullair VS16 30HP Series and is the answer not in the manual?

Sullair VS16 30HP Series Specifications

General IconGeneral
BrandSullair
ModelVS16 30HP Series
CategoryAccessories
LanguageEnglish

Summary

Section 1 SAFETY

1.1 GENERAL

Overview of safety importance and responsibilities.

1.2 PERSONAL PROTECTIVE EQUIPMENT

Guidelines for required PPE for safe operation.

1.3 PRESSURE RELEASE

Procedures for safely releasing system pressure.

1.4 FIRE AND EXPLOSION

Hazards and preventative measures for fire risks.

1.5 MOVING PARTS

Warnings and precautions for rotating machinery.

1.6 HOT SURFACES, SHARP EDGES AND SHARP CORNERS

Safety advice regarding hot components and edges.

1.7 TOXIC AND IRRITATING SUBSTANCES

Handling of hazardous materials and ventilation.

1.8 ELECTRICAL SHOCK

Precautions to prevent electrical hazards.

1.9 LIFTING

Safe procedures for lifting and moving the unit.

1.10 ENTRAPMENT

Safety measures to prevent entrapment within enclosures.

Section 2 DESCRIPTION

2.1 INTRODUCTION

Overview of the Sullair Rotary Screw Vacuum System.

2.2 DESCRIPTION OF COMPONENTS

Identification and listing of system components.

2.3 ROTARY SCREW VACUUM SYSTEM, FUNCTIONAL DESCRIPTION

Explanation of the rotary screw vacuum process.

2.4 COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTION

Description of cooling and lubrication mechanisms.

2.5 DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION

Functionality of the gas/fluid discharge system.

2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION

How the control system regulates vacuum.

2.7 INLET SYSTEM, FUNCTIONAL DESCRIPTION

Description of the inlet filter, check valve, and butterfly valve.

2.8 INSTRUMENTATION, FUNCTIONAL DESCRIPTION

Function of the system's gauges and indicators.

Section 3 SPECIFICATIONS

3.1 SPECIFICATIONS - VS-16 30-50HP / 22-37KW

Detailed technical specifications for VS-16 models.

3.2 LUBRICATION AND APPLICATION GUIDE

Guidance on fluid selection and usage.

60 Hz VACUUM PUMP MOTORS

Specifications for motors operating at 60 Hz.

50 Hz VACUUM PUMP MOTORS

Specifications for motors operating at 50 Hz.

Section 4 INSTALLATION

4.1 MOUNTING OF VACUUM SYSTEM

Requirements for machine mounting and foundation.

4.2 VENTILATION AND COOLING

Guidelines for proper airflow and cooling water supply.

4.3 VACUUM SYSTEM PIPING

Recommendations for vacuum system pipeline setup.

4.4 COUPLING ALIGNMENT CHECK

Procedure for verifying coupling alignment.

4.5 FLUID LEVEL CHECK

How to check and maintain the fluid level.

4.6 MOTOR ROTATION DIRECTION CHECK

Steps to ensure correct motor rotation.

4.7 ELECTRICAL PREPARATION

Customer wiring requirements and checks.

4.8 RUPTURE DISK

Installation and maintenance of the rupture disk.

Section 5 OPERATION

5.1 GENERAL

Understanding system controls and indicators.

5.2 PURPOSE OF CONTROLS

Explanation of the function of each control.

5.3 INITIAL START-UP PROCEDURE

Step-by-step guide for the first system start-up.

5.4 SUBSEQUENT START-UP PROCEDURE

Routine procedures for starting the system.

5.5 SHUTDOWN PROCEDURE

Steps for safely shutting down the system.

5.6 AUTOMATIC RE-START OPTION

Information on the automatic restart feature.

Section 6 MAINTENANCE

6.1 GENERAL

Overview of the minimal maintenance program.

6.2 DAILY OPERATION

Daily checks required during operation.

6.3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION

Initial service tasks to remove foreign materials.

6.4 MAINTENANCE EVERY 4000 HOURS

Procedures for 4000-hour service intervals.

6.5 MOTOR BEARINGS

Lubrication instructions for motor bearings.

6.6 FLUID FILTER MAINTENANCE

Conditions requiring fluid filter replacement.

FILTER ELEMENT REPLACEMENT

Steps for replacing the fluid filter element.

INLET FILTER MAINTENANCE

Procedures for servicing the inlet air filter.

SEPARATOR ELEMENT REPLACEMENT - 30-40HP/ 22-30KW

Instructions for replacing separator elements.

SEPARATOR ELEMENT REPLACEMENT - 50HP / 37KW

Instructions for replacing separator elements.

CONTROL SYSTEM ADJUSTMENT

How to adjust the system's control parameters.

FLUID RETURN/SIGHT GLASS MAINTENANCE

Maintenance for fluid return and sight glass components.

DRIVE COUPLING INSTALLATION

Steps for installing the drive coupling.

6.8 TROUBLESHOOTING - INTRODUCTION

Introduction to the troubleshooting guide.

6.9 TROUBLESHOOTING - GUIDE

Common issues and their corrective actions.

Section 7 ILLUSTRATIONS AND PARTS LIST

7.1 PROCEDURE FOR ORDERING PARTS

How to order replacement parts from Sullair.

7.2 RECOMMENDED SPARE PARTS LIST

A list of suggested spare parts for inventory.

7.3 FRAME, MOTOR, COMPRESSOR AND PARTS - 30-40HP/22-30KW

Exploded view and parts list for 30-40HP models.

7.4 FRAME, MOTOR, COMPRESSOR AND PARTS - VS-16 50HP/37KW

Exploded view and parts list for 50HP models.

7.5 AIR INLET SYSTEM

Illustration and parts for the air inlet system.

7.6 DISCHARGE SYSTEM - 30-40HP/22-30KW

Illustration and parts for the discharge system.

7.7 DISCHARGE SYSTEM - 50HP/37KW

Illustration and parts for the discharge system.

7.8 COOLER ASSEMBLY - AIR-COOLED

Illustration and parts for the air-cooled cooler.

7.9 COOLER ASSEMBLY - WATER-COOLED

Illustration and parts for the water-cooled cooler.

7.10 FLUID PIPING SYSTEM - AIR-COOLED

Illustration and parts for the air-cooled fluid piping.

7.11 FLUID PIPING SYSTEM - WATER-COOLED

Illustration and parts for the water-cooled fluid piping.

7.12 WATER PIPING SYSTEM

Illustration and parts for the water piping system.

7.13 CONTROL SYSTEM

Illustration and parts for the main control system.

7.14 CONTROL SYSTEM - DUAL CONTROL

Illustration and parts for the dual control system.

7.15 CONTROL SYSTEM - DUAL CONTROL WITH ANNUNCIATOR

Illustration for dual control with annunciator.

7.16 SULLICON CONTROL SYSTEM

Illustration and parts for the Sullicon control system.

7.17 CONTROL PANEL - SINGLE CONTROL

Illustration and parts for the single control panel.

7.18 CONTROL PANEL - DUAL CONTROL

Illustration and parts for the dual control panel.

7.19 ENCLOSURE - 30-40HP/22-30KW AIR-COOLED

Illustration and parts for the air-cooled enclosure.

7.20 ENCLOSURE - 50HP/22-37KW AIR-COOLED

Illustration and parts for the air-cooled enclosure.

7.21 ENCLOSURE - 30-40HP/22-30KW WATER-COOLED

Illustration and parts for the water-cooled enclosure.

7.22 ENCLOSURE - 50HP/37KW WATER-COOLED

Illustration and parts for the water-cooled enclosure.

7.23 DECAL GROUP

Illustrations of various warning and identification decals.

7.24 DECAL LOCATIONS - AIR-COOLED (TYPICAL)

Diagrams showing decal placement on air-cooled units.

7.25 DECAL LOCATIONS - WATER-COOLED (TYPICAL)

Diagrams showing decal placement on water-cooled units.

7.26 DECAL LOCATIONS - CONTROL BOX INTERIOR

Diagrams showing decals inside the control box.

7.27 WIRING DIAGRAM - VS-16 MFV SINGLE CONTROL ANNUNCIATION

Electrical wiring diagram for single control.

7.28 WIRING DIAGRAM - VS-16 MFV DUAL CONTROL MCP28

Wiring diagram for dual control MCP28.

7.29 WIRING DIAGRAM - VS-16 MFV DUAL CONTROL

Wiring diagram for dual control.

7.30 WIRING DIAGRAM - VS-16 SSRV DUAL CONTROL

Wiring diagram for SSRV dual control.

WORLDWIDE SALES AND SERVICE

Related product manuals