EasyManua.ls Logo

Sullivan-Palatek UD Series - User Manual

Sullivan-Palatek UD Series
102 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
USER MANUAL
INDUSTRIAL ELECTRIC UPDRAFT COMPRESSOR \ 2550hp
Document: 18730-101 / 00
Issued: November 22, 2019
UD-SERIES
T1 MICROPROCESSOR CONTROLLER
VARIABLE FREQUENCY DRIVE

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Sullivan-Palatek UD Series and is the answer not in the manual?

Summary

Introduction

General Compressor Safety Precautions

Essential safety guidelines for operating and maintaining the compressor.

Safety Decals

Explains the purpose and importance of safety decals on the unit.

Screw Compressor Air End Exchange Program

Information about purchasing factory-remanufactured air ends.

Specifications

Technical Data

Provides detailed technical specifications for various compressor models.

Dimensions (Open & Enclosed)

Physical dimensions for open and enclosed air-cooled configurations.

Piping and Instrumentation Diagrams

Illustrates piping and instrumentation for air-cooled systems.

Wiring Diagrams

Electrical wiring diagrams for different configurations and options.

Component Description

Air Compressor Package Overview

Overview of the compressor package components and systems.

Compression Cycle Explained

Explains the process of air compression in the rotary screw unit.

Drive System Details

Describes the motor and coupling used for powering the compressor.

VFD (Electrical Control Panel)

Details the Variable Frequency Drive and its function for speed control.

Protective Devices

Explains safety devices like pressure relief valves and sensors.

Air;Oil Discharge System

Describes how compressed air and oil are separated and discharged.

Cooling and Lubricating System

Explains the circulation of oil for cooling and lubrication.

Air Inlet and Capacity Control System

Details the system that controls air intake and compressor capacity.

Monitoring System

Explains the microprocessor-based monitoring of compressor status.

Installation

Receiving and Initial Inspection

Procedures for receiving, inspecting, and handling the compressor upon delivery.

Moving and Lifting Procedures

Safe methods and precautions for moving and lifting the compressor.

Location and Support Requirements

Guidelines for selecting a suitable installation site and ensuring proper support.

Intake Air Requirements

Recommendations for supplying clean and cool intake air to the compressor.

Ventilation and Cooling

Requirements for adequate ventilation and heat rejection for optimal operation.

Electrical Connections

Instructions for making safe and compliant electrical connections.

Compressed Air System Connections

Guidelines for connecting the compressor to the plant air system.

Storage Procedures

Recommendations for storing the compressor for extended periods.

Fluid Level Check and Rotation

Procedures for checking fluid levels and verifying motor rotation direction.

Operation

T1 User Interface Overview

Description of the T1 microprocessor controller's user interface and keypad.

Access Codes and Security

Details access codes for different user levels and menu navigation.

Pre-Start Checks

Essential checks to perform before starting the compressor.

Normal Start Procedure

Step-by-step guide for starting the compressor safely.

Normal Stop Procedure

Step-by-step guide for stopping the compressor safely.

Restart Procedures

Procedures for safely restarting the compressor after a shutdown.

Maintenance

Maintenance Schedule

Provides a schedule of recommended maintenance procedures and intervals.

General Maintenance Safety

Crucial safety precautions to follow during maintenance operations.

Stopping for Maintenance

Procedures for safely shutting down the compressor before maintenance.

Bolt Torque Guidelines

Specifies torque values for fasteners based on size and grade.

Compressor Lubricant Management

Details lubricant types, checking, filling, and changing procedures.

Oil Sample Analysis

Instructions for taking and submitting oil samples for analysis.

Oil Filter Maintenance

Procedures for replacing the oil filter element.

Air;Oil Separator Maintenance

Procedures for replacing the air/oil separator element.

Air Filter Maintenance

Procedures for replacing the air filter element.

Oil;After Cooler Maintenance

Procedures for inspecting and cleaning the oil/after cooler.

Minimum Pressure Valve Maintenance

Procedures for inspecting and cleaning the minimum pressure valve.

Pressure Adjustment

How to adjust load and unload pressure settings.

Troubleshooting

Troubleshooting Introduction

General guidance on troubleshooting procedures and symptom identification.

Compressor Start-Up Issues

Common causes and remedies for compressors failing to start.

Pressure Build-Up Problems

Troubleshooting steps for machines not reaching full discharge pressure.

Cycling and Pressure Relief Issues

Addresses short-cycling and repeated pressure relief valve activation.

Lubricant Consumption Issues

Diagnosing issues related to high lubricant consumption.

Machine Shutdowns with Air Demand

Troubleshooting unexpected machine shutdowns while air demand is present.

Parts Catalog

Ordering Parts

Information on how to order replacement parts and contact information.

Recommended Spare Parts List

List of essential spare parts to keep on hand for common maintenance.

Compressor Lubricants

Details on recommended lubricants, their properties, and fluid life.

Air Inlet Assemblies and Controls

Exploded views and parts for air inlet systems and their controls.

Compressor, Frame and Drive Assembly

Exploded view and parts list for the compressor, frame, and drive assembly.

Control Assembly, Open

Exploded view and parts list for the open control assembly.

Starter Assembly, Enclosed

Exploded view and parts list for the enclosed starter assembly.

Discharge Assemblies

Exploded views and parts for compressor discharge assemblies.

Cooling Assemblies

Exploded views and parts for water-cooled and air-cooled assemblies.

Enclosure Assemblies

Exploded views and parts for water-cooled and air-cooled enclosure assemblies.

Summary

Introduction

General Compressor Safety Precautions

Essential safety guidelines for operating and maintaining the compressor.

Safety Decals

Explains the purpose and importance of safety decals on the unit.

Screw Compressor Air End Exchange Program

Information about purchasing factory-remanufactured air ends.

Specifications

Technical Data

Provides detailed technical specifications for various compressor models.

Dimensions (Open & Enclosed)

Physical dimensions for open and enclosed air-cooled configurations.

Piping and Instrumentation Diagrams

Illustrates piping and instrumentation for air-cooled systems.

Wiring Diagrams

Electrical wiring diagrams for different configurations and options.

Component Description

Air Compressor Package Overview

Overview of the compressor package components and systems.

Compression Cycle Explained

Explains the process of air compression in the rotary screw unit.

Drive System Details

Describes the motor and coupling used for powering the compressor.

VFD (Electrical Control Panel)

Details the Variable Frequency Drive and its function for speed control.

Protective Devices

Explains safety devices like pressure relief valves and sensors.

Air;Oil Discharge System

Describes how compressed air and oil are separated and discharged.

Cooling and Lubricating System

Explains the circulation of oil for cooling and lubrication.

Air Inlet and Capacity Control System

Details the system that controls air intake and compressor capacity.

Monitoring System

Explains the microprocessor-based monitoring of compressor status.

Installation

Receiving and Initial Inspection

Procedures for receiving, inspecting, and handling the compressor upon delivery.

Moving and Lifting Procedures

Safe methods and precautions for moving and lifting the compressor.

Location and Support Requirements

Guidelines for selecting a suitable installation site and ensuring proper support.

Intake Air Requirements

Recommendations for supplying clean and cool intake air to the compressor.

Ventilation and Cooling

Requirements for adequate ventilation and heat rejection for optimal operation.

Electrical Connections

Instructions for making safe and compliant electrical connections.

Compressed Air System Connections

Guidelines for connecting the compressor to the plant air system.

Storage Procedures

Recommendations for storing the compressor for extended periods.

Fluid Level Check and Rotation

Procedures for checking fluid levels and verifying motor rotation direction.

Operation

T1 User Interface Overview

Description of the T1 microprocessor controller's user interface and keypad.

Access Codes and Security

Details access codes for different user levels and menu navigation.

Pre-Start Checks

Essential checks to perform before starting the compressor.

Normal Start Procedure

Step-by-step guide for starting the compressor safely.

Normal Stop Procedure

Step-by-step guide for stopping the compressor safely.

Restart Procedures

Procedures for safely restarting the compressor after a shutdown.

Maintenance

Maintenance Schedule

Provides a schedule of recommended maintenance procedures and intervals.

General Maintenance Safety

Crucial safety precautions to follow during maintenance operations.

Stopping for Maintenance

Procedures for safely shutting down the compressor before maintenance.

Bolt Torque Guidelines

Specifies torque values for fasteners based on size and grade.

Compressor Lubricant Management

Details lubricant types, checking, filling, and changing procedures.

Oil Sample Analysis

Instructions for taking and submitting oil samples for analysis.

Oil Filter Maintenance

Procedures for replacing the oil filter element.

Air;Oil Separator Maintenance

Procedures for replacing the air/oil separator element.

Air Filter Maintenance

Procedures for replacing the air filter element.

Oil;After Cooler Maintenance

Procedures for inspecting and cleaning the oil/after cooler.

Minimum Pressure Valve Maintenance

Procedures for inspecting and cleaning the minimum pressure valve.

Pressure Adjustment

How to adjust load and unload pressure settings.

Troubleshooting

Troubleshooting Introduction

General guidance on troubleshooting procedures and symptom identification.

Compressor Start-Up Issues

Common causes and remedies for compressors failing to start.

Pressure Build-Up Problems

Troubleshooting steps for machines not reaching full discharge pressure.

Cycling and Pressure Relief Issues

Addresses short-cycling and repeated pressure relief valve activation.

Lubricant Consumption Issues

Diagnosing issues related to high lubricant consumption.

Machine Shutdowns with Air Demand

Troubleshooting unexpected machine shutdowns while air demand is present.

Parts Catalog

Ordering Parts

Information on how to order replacement parts and contact information.

Recommended Spare Parts List

List of essential spare parts to keep on hand for common maintenance.

Compressor Lubricants

Details on recommended lubricants, their properties, and fluid life.

Air Inlet Assemblies and Controls

Exploded views and parts for air inlet systems and their controls.

Compressor, Frame and Drive Assembly

Exploded view and parts list for the compressor, frame, and drive assembly.

Control Assembly, Open

Exploded view and parts list for the open control assembly.

Starter Assembly, Enclosed

Exploded view and parts list for the enclosed starter assembly.

Discharge Assemblies

Exploded views and parts for compressor discharge assemblies.

Cooling Assemblies

Exploded views and parts for water-cooled and air-cooled assemblies.

Enclosure Assemblies

Exploded views and parts for water-cooled and air-cooled enclosure assemblies.

Sullivan-Palatek UD Series Specifications

General IconGeneral
BrandSullivan-Palatek
ModelUD Series
CategoryAir Compressor
LanguageEnglish

Related product manuals