Suzuki DR600S - Page 23

2-11
PERIODIC
MAINTENANCE
AND
TUNE-UP
PROCEDURES
BALANCER
CHAIN
|
Inspect
Initial
1
000
km
(600
miles)
and
|
Every
6
000
km
(4
000
miles)
The
balancer
chain
is
maintained
at
the
proper
tension
by
a
manually
adjusted
tensioner.
To
prevent
chain
noise,
the
tensioner
must
be
adjusted
at
the
intervals
listed
above.
The
procedure
for
adjusting
the
balancer
chain
tensioner
is
as
follows:
@ Drain engine oil.
e@
Remove
the
engine
guard
and
gearshift
lever.
e@
Remove
the
engine
sprocket
cover
and
magneto
cover.
(Refer
to
page
3-10)
e
Loosen
the
lock
nut
@
and
stopper
bolt
(2),
and
then
loosen
on
the
chain
tensioner
allen
bolts
@.
This
will
allow
a
spring
to
pull
the
chain
tensioner,
taking
up
any
slack
that
may
have
existed.
@
Tighten
the
allen
bolts
(@)to
the
specified
torque,
and
then
tighten
the
stopper
bolt
@
and
lock
nut
@.
CLUTCH
|
Inspect
Initial
1
000
km
(600
miles)
and
|
Every 6 000 km (4 000 miles)
NOTE:
When
adjusting
the
balancer
chain
tensioner,
change the oil at the same time.
CAUTION:
To
prevent
oil
leakage,
do
not
use
the
old
magneto cover gasket.
15 —20N-m
Tightening
torque
(
1.5
—
2.0
kg-m
11.0-—14.5 ste
Remove the left knuckle guard.
Clutch play @ should be 2 — 3 mm as measured
at
the
clutch
lever
holder
before
the
clutch
begins
to
disengage.
If
the
play
in
the
clutch
is
incorrect,
adjust
it
in
the
following
way:
e Loosen the clutch cable adjuster lock nuts ()
and
slide
the
clutch
cable
adjuster
(2)
left
or
right to acquire the specified play.
@ Tighten the lock nuts while holding the adjuster
in position.
Clutch cable 2-—3mm
play @ (0.08 — 0.12 in)
NOTE:
Minor adjustment can be made by the adjus-
ter
@
after
loosening
the
lock
nut
@).
At
the
same intervals, lubricate the clutch cable
with motor oil.