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Suzuki DR600S - Page 64

Suzuki DR600S
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CAMSHAFT
JOURNAL
WEAR
Determine
whether
each
journal
is
worn
down
to
the
limit
or
not
by
measuring
camshaft
journal
oil
clearance
with
the
camshaft
installed.
Use
plasti-
gauge
to
read
the
clearance,
which
is
specified
as
follows:
Camshaft
journal
oil
clearance
Service
Limit
0.12
om
es
(0.0059
in)
e
Tighten
the
cylinder
head
cover
bolts
evenly
and
diagonally
to
the
specified
torque.
Cylinder
head
cover
tightening
torque
9—11N-m
Tightening
torque
ee
-—1.1
Rae)
6.5
8.0
Ib-ft
09900-22301
Plastigauge
If
the
camshaft
journal
oil
clearance
measured
exceeds
the
limit,
measure
the
outside
diameter
of
camshaft.
Replace
either
the
cylinder
head
set
or
the
cam-
shaft
if
the
clearance
is
incorrect.
Micrometer
09900-20205
(0
25
mm)
Camshaft
journal
24.959
24.980
mm
ODO
aae
(0.9826
0.9835
in)
Center)
Camshaft
journal
19.959
19.980
mm
O.D.
(Left)
(0.7858
0.7866
in)
CAMSHAFT
RUNOUT
Measure
the
runout
with
a
dial
gauge.
Replace
the
camshaft
if
the
runout
exceeds
the
limit.
:
‘3°
0.10
mm
Service
Limit
(0.004
in)
SERVICING
ENGINE
3-30
NOTE:
To
properly
measure
the
oil
clearance
with
plasti-gauge,
all
gasket
material
must
be
removed
from
fitting
surfaces
of
cylinder
head
and
cover.
Do
not
apply
SUZUKI
BOND
No.
1207B
until
after
the
oil
clearance
has
been
determined.

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