Suzuki DR600S - Page 84

e After the crankcase bolts have been tightened,
check if driveshaft and countershaft rotate
smoothly.
e |f a large resistance is felt to rotation, try to
free the shafts by tapping the driveshaft or
countershaft with a plastic hammer as shown in
the Fig.
CAM DRIVEN GEAR
e Install the gear shifting pawls into the cam
driven gear. The large shoulder (A) must face to
the outside as shown in the illustration.
e When installing the cam guide (and pawl
lifter@, apply a small quantity of THREAD
LOCK “1342” to the securing screws (3) .
| 99000-32050 Thread lock ‘'1342”
GEARSHIFT SHAFT
e Fit a spring to the gearshift shaft correctly.
e Install the gearshift shaft. Match the center
teeth of the gear on the gearshift shaft with the
center teeth on the cam driven gear as shown.
NOTE:
When replacing the gearshift arm stopper (8),
apply a small quantity of THREAD LOCK
SUPER “1303” to the threaded part of the
stopper and tighten it to the specified torque.
(See page 7-18)
e Fit the gearshift cover and tighten the bolts
NOTE:
After the gearshift cover and gearshift lever
have been fitted, confirm that gear change is
normal
while
turning
the
countershaft
and
driveshaft.
If
gear
change
is
not
obtained,
it
means
that
assembly
of
gears
or
installation
of
gearshift
fork
is
incorrect.
If
this
is
the
case,
diagonally. GASKET !!1485 -!2800
disassemble and trace the mistake.
SERVICING
ENGINE
3-50