Suzuki DR600S - Page 83

3-49 SERVICING ENGINE
KICK STARTER
e@ When inserting the kick starter shaft into the
crankcase, engage the paw! (@ of the kick
starter with the starter pawl guide (2).
NOTE:
When replacing the kick starter pawl guide/
stopper, apply a small quantity of THREAD
LOCK SUPER “1303” to the bolt and screw.
e When fitting the kick starter shaft return spring,
fit the part @) of return spring into the hole of
kick starter shaft, and turn it counterclockwise
with pliers and hook the hooked part (@) of
return spring onto the bolt ().
CRANKCASE
When reassembling the crankcase pay attention to
the following.
e@ Remove sealant material on the mating surfaces
of right and left halves of crankcase and thor-
oughly remove oil stai ns.
e Fit the O-ring @, oil separator (@) and dowel
pins © on the right half as shown in Fig.
©
Apply
engine
oil
to
the
conrod
big
end
of
the
crankshaft
and
all
parts
of
the
transmission
gears.
e
Apply
SUZUKI
BOND
No.
1207B
uniformly
to
the
mating
surface
of
the
right
half
of
the
crankcase,
and
assemble
the
cases
within
few
minutes.
99000-31140 Suzuki bond
No. 1207B