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Suzuki fl125sdwk7 User Manual

Suzuki fl125sdwk7
27 pages
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K7
February ’07 Printed in Japan (TK) 19
99505-01107-01E
FOREWORD
This motorcycle has been designed and produced utilizing Suzuki’s most modern
technology. The finest product, however, cannot perform properly unless it is cor-
rectly assembled and serviced. This set-up manual has been produced to aid you in
properly assembling and servicing this motorcycle.
Please review this set-up manual carefully before performing any work. Take spe-
cial care to properly perform the required assembly and servicing marked by either
a Warning or a Caution. Failure to follow the directions in either of these two (2) cat-
egories could lead to serious problems. # and areas are
denoted to emphasize certain areas and carry the following meanings:
#
Indicates a potential hazard that could result in death or injury.
Indicates a potential hazard that could result in motorcycle damage.
This set-up manual is based on a motorcycle of standard specification. Some minor
differences from this manual may be found in other specifications.
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Suzuki fl125sdwk7 Specifications

General IconGeneral
Displacement124 cc
Bore x Stroke53.5 mm x 55.2 mm
Starting SystemElectric
Front SuspensionTelescopic fork
Rear SuspensionSwingarm
Rear BrakeDrum
Engine4-stroke, 1-cylinder, air-cooled, SOHC

Summary

FOREWORD

WARNING Symbol Definition

Defines the WARNING symbol indicating potential death or injury.

CAUTION Symbol Definition

Defines the CAUTION symbol indicating potential motorcycle damage.

PREPARATION

Uncrating the Motorcycle

Provides instructions for safely removing the motorcycle from its shipping crate.

Steel Frame Removal from Crate Base

Instructions for lifting the steel frame off the crate base, noting safety precautions.

LOCATION OF PARTS

Component Identification List

Lists all parts removed from the crate with their names and quantities.

ASSEMBLY - Initial Steps

Rear Axle Nut and Bracket Handling

Steps to loosen the rear axle nut and remove the supporting bracket.

Motorcycle Lifting and Balancing

Steps for lifting and balancing the motorcycle using a hoist.

Front Fender Installation Guide

Steps for setting the front fender front to the rear fender.

SERVICING - Battery Preparation

Battery Electrolyte Filling Process

Detailed steps for filling the battery with electrolyte.

Electrolyte Pouring Technique

Proper technique for pouring electrolyte into battery ports to avoid spillage.

Air Bubble Check and Container Removal

Verifying electrolyte entry via air bubbles and removing containers.

BRAKE FLUID MANAGEMENT

BRAKE AIR BLEEDING PROCEDURE

Front Brake Bleeding Steps

Step-by-step guide to bleed air from the front brake hydraulic circuit.

CONTROL CABLE AND CHAIN ADJUSTMENT

ENGINE OIL CHECKS AND SPECIFICATIONS

Initial Engine Oil Level Verification

Importance of checking the engine oil level upon receiving the motorcycle.

Engine Oil Level Checking Procedure

Detailed steps for accurately checking the engine oil level.

Engine Oil Quality and Type Recommendations

Guidance on selecting appropriate engine oil quality and viscosity.

OIL STANDARDS AND IDLE SPEED

TIGHTENING TORQUE SPECIFICATIONS

Component-Specific Torque Values

Lists precise torque values for key motorcycle components.

WIRING HARNESS ROUTING - FRONT

FINAL SAFETY CHECK OUT AND INSPECTION

Pre-Delivery Inspection Overview

Summary of all checks to ensure satisfactory operation before customer delivery.

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