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Suzuki GSX1200 1999 User Manual

Suzuki GSX1200 1999
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SERVICING INFORMATION 7-33
CONROD + CRANKSHAFT
ITEM STANDARD LIMIT
Conrod small end I.D.
20.010 20.018 20.040
Conrod big end side clearance
0.10 0.20 0.30
Conrod big end width
20.95 21.00
Crank pin width
21.10 21.15
Conrod big end oil clearance
0.032 0.056 0.080
Crank pin O.D.
37.976 38.000
Crankshaft journal oil clearance
0.020 0.044
0.080
Crankshaft journal O.D.
35.976 36.000
Crankshaft thrust bearing
thickness
2.36 2.52
2.42 2.44
Crankshaft thrust clearance
0.04 0.08
Crankshaft runout 0.05———
———
———
———
———
———
———
———
Unit: mm
OIL PUMP
ITEM STANDARD LIMIT
Oil pressure (at 60°C, 140°F)
Above 300 kPa (3.0 kgf/cm
2
)
Below 600 kPa (6.0 kgf/cm
2
)
at 3 000 r/min.
———
Left side
Right side
CLUTCH
Unit: mm
1st
2nd
0.20 0.35
0.35 0.50
Piston ring end gap
1.0
0.5
———
1st
2nd
Piston ring to groove clearance
———
0.180
0.150
———
1st
2nd
1.01 1.03
1.01 1.03
Piston ring groove width
Oil
1st
2.01 2.03
0.975 0.990
———
———
———
———
Piston ring thickness
2nd
0.970 0.990
20.002 20.008
Piston pin bore
20.030
19.996 20.000
Piston pin O.D. 19.980
ITEM STANDARD LIMIT
Oil pump reduction ratio 1.703 (72/46 × 37/34)
———
Approx. 10.0
Piston ring free end gap
8.0
1st
Approx. 12.0
9.6
2nd
R
R
ITEM STANDARD LIMIT
Drive plate thickness
2.92 3.08
———
Drive plate claw width
Driven plate distortion
Clutch spring free height
———
No. 1 &
No. 2
0.10
2.9
13.0
———
———
Clutch master cylinder bore
Clutch master cylinder piston diam.
13.957 13.984
14.000 14.043
———
———
Clutch release cylinder bore
Clutch release cylinder piston diam.
35.700 35.762
35.650 35.675
———
———
Clutch fluid type
Brake fluid DOT 4
———

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Suzuki GSX1200 1999 Specifications

General IconGeneral
Displacement1157 cc
Bore x Stroke79.0 mm x 59.0 mm
Compression Ratio9.5:1
IgnitionElectronic ignition (Transistorized)
Final DriveChain
Front SuspensionTelescopic, coil spring, oil damped
Front BrakesDual hydraulic disc
Rear BrakesSingle hydraulic disc
Front Tire120/70 ZR17
Rear Tire180/55 ZR17
StartingElectric
Engine Type4-stroke, 4-cylinder, DOHC
Fuel SystemMikuni BSR36SS carburetors
Transmission5-speed
Rear SuspensionLink-type, coil spring, oil damped
Ground Clearance135 mm
Seat Height790 mm

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