Suzuki kq750 User Manual

Table of Contents 3- i
3
Section 3
CONTENTS
Driveline / Axle
Precautions .................................................3-1
Precautions............................................................. 3-1
Precautions for Driveline / Axle ............................. 3-1
Drive Chain / Drive Train / Drive Shaft... 3A-1
Diagnostic Information and Procedures............3A-1
Drive Shaft Symptom Diagnosis ......................... 3A-1
Repair Instructions ..............................................3A-1
Front Drive Shaft Components ........................... 3A-1
Front Drive Shaft Assembly Removal and
Installation.........................................................3A-2
Front Drive Shaft Disassembly and Assembly .... 3A-2
Front Drive Shaft Inspection ............................... 3A-5
Rear Drive Shaft Components ............................3A-6
Rear Drive Shaft Assembly Removal and
Installation.........................................................3A-6
Rear Drive Shaft Disassembly and Assembly.....3A-7
Rear Drive Shaft Inspection ................................ 3A-7
Special Tools and Equipment .............................3A-7
Recommended Service Material ......................... 3A-7
Special Tool ........................................................ 3A-7
Differential................................................ 3B-1
Diagnostic Information and Procedures............3B-1
Drive Train Symptom Diagnosis.......................... 3B-1
DTC “C20” (P1752) Diff-lock Relay Circuit
Malfunction........................................................3B-1
Repair Instructions ..............................................3B-2
Front Drive (Differential) Components ................ 3B-2
Front Drive (Differential) Construction................. 3B-3
Front Drive (Differential) Gear Oil Level
Inspection.......................................................... 3B-4
Front Drive (Differential) Gear Oil
Replacement.....................................................3B-4
Front Drive (Differential) Assembly Removal
and Installation..................................................3B-4
Front Drive (Differential) Assembly
Disassembly and Assembly .............................. 3B-5
Front Drive (Differential) Related Parts
Inspection........................................................ 3B-12
Breather Rubber Case Inspection.....................3B-14
Front Drive (Differential) Gear Shim
Inspection and Selection.................................3B-14
2WD/4WD/Diff-lock System Inspection............. 3B-17
Rear Drive Breather Hose Routing Diagram..... 3B-20
Final Gear Components ....................................3B-21
Final Gear Construction ....................................3B-22
Final Gear Oil Level Inspection .........................3B-23
Final Gear Oil Replacement..............................3B-23
Final Gear Assembly Removal and
Installation .......................................................3B-23
Final Gear Assembly Disassembly and
Assembly.........................................................3B-24
Final Gear Related Parts Inspection .................3B-30
Final Gear Shim Inspection and Selection ........3B-31
Specifications.....................................................3B-34
Service Data......................................................3B-34
Tightening Torque Specifications......................3B-34
Special Tools and Equipment ...........................3B-35
Recommended Service Material .......................3B-35
Special Tool ......................................................3B-35
Transfer .................................................... 3C-1
Diagnostic Information and Procedures............3C-1
Transfer Symptom Diagnosis..............................3C-1
Repair Instructions ..............................................3C-2
Transfer Components .........................................3C-2
Transfer Removal and Installation ......................3C-3
Transfer Construction..........................................3C-6
Counter Shaft / Reverse Idle Gear
Disassembly and Assembly ..............................3C-6
Gearshift Cam Components................................3C-9
Gearshift System Construction .........................3C-10
Gearshift Cam Disassembly and Assembly ......3C-11
Transfer Gear Bearing Removal and
Installation .......................................................3C-12
Transfer Gear Bearing Inspection .....................3C-12
Transfer Related Parts Inspection.....................3C-12
Transfer Related Bearing Inspection.................3C-13
Gear Position (GP) Switch Inspection...............3C-13
Gear Position (GP) Switch Removal and
Installation .......................................................3C-13
Gearshift Shaft No. 2 / Gearshift Cam Plate
Removal and Installation.................................3C-14
Gearshift Linkage Inspection.............................3C-17
Gearshift Shaft Oil Seal Removal and
Installation .......................................................3C-17
Specifications.....................................................3C-18
Service Data......................................................3C-18
Special Tools and Equipment ...........................3C-18

Suzuki kq750 Specifications

General

Brand	Suzuki
Model	kq750
Category	Offroad Vehicle
Language	English