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Suzuki TL1000S User Manual

Suzuki TL1000S
89 pages
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Table of Contents

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Suzuki TL1000S Specifications

General IconGeneral
Bore x Stroke98.0 mm x 66.0 mm
Compression Ratio11.3:1
Fuel SystemFuel injection
IgnitionDigital/transistorized
Final DriveChain
Front SuspensionInverted telescopic, coil spring, oil damped
Rear BrakesSingle hydraulic disc
Front Tire120/70-ZR17
Rear Tire190/50-ZR17
Transmission6-speed
Rear SuspensionLink type, coil spring, oil damped
Front BrakesDual disc
Engine Type996cc, 4-stroke, liquid-cooled, DOHC, 90-degree V-twin
Dry Weight187 kg

Summary

IMPORTANT INFORMATION AND GUIDELINES

Break-In Information

Guides on initial operation for maximum motorcycle life and performance.

Manual Symbols Explained

Explains the meaning of warning, caution, and note indicators used in the manual.

FOREWORD AND MANUAL PURPOSE

Manual Purpose

Explains that the manual provides information for safe and enjoyable riding.

CONSUMER INFORMATION AND ACCESSORIES

Accessory Installation Safety

Provides guidelines and warnings for installing accessories safely on the motorcycle.

ACCESSORY SAFETY GUIDELINES

Weight Limits and Mounting

Details G.V.W. limits and proper mounting of accessories to maintain stability.

Stability and Handling Concerns

Discusses how accessories affect stability, responsiveness, and rider control.

LOAD AND MODIFICATION SAFETY

Load Carrying Precautions

Advises on mounting loads low and securely to maintain balance and avoid interference.

Frame Modification Warning

Warns against drilling or welding the aluminum frame due to structural weakening.

SAFE RIDING RECOMMENDATIONS

Essential Safety Gear

Emphasizes wearing a helmet and proper riding apparel for rider safety.

Pre-Ride Checks and Familiarization

Stresses the importance of inspection before riding and knowing the motorcycle.

Riding in Adverse Conditions

Advises caution in bad weather, noting increased braking distances and slippery surfaces.

SERIAL NUMBER LOCATION

Identifying Frame and Engine Numbers

Explains where to find the frame and engine serial numbers for registration and parts ordering.

LOCATION OF PARTS

Controls and Handlebar Components

Identifies parts located on the handlebars and front of the motorcycle.

COMPONENT IDENTIFICATION

Front and Rear Suspension Components

Locates suspension adjusters, tools, and other parts on the front and rear of the motorcycle.

COMPONENT IDENTIFICATION

Rear Suspension and Braking Components

Identifies rear suspension adjusters, brake components, and fuel system parts.

CONTROLS

Motorcycle Keys

Describes the ignition keys, spare key, and key number for replacement.

IGNITION SWITCH

Switch Positions and Operation

Explains the 'OFF', 'ON', 'LOCK', and 'P' positions of the ignition switch.

IGNITION SWITCH OPERATION

Locking the Steering

Details how to turn the ignition switch to the 'LOCK' position for securing the motorcycle.

INSTRUMENT PANEL

Speedometer and Tachometer

Explains the functions of the speedometer and tachometer displays.

Odometer and Trip Meter Functions

Describes the odometer and resettable trip meters for tracking distance.

INSTRUMENT PANEL INDICATORS

Coolant Temperature and Oil Pressure Indicators

Explains the coolant temp meter and oil pressure warning light and symbol.

INSTRUMENT PANEL INDICATORS

Fuel Injection System Indicator

Details the 'FI' warning light and 'CHEC' display for fuel injection system issues.

INSTRUMENT PANEL INDICATORS

Various Indicator Lights

Explains the function of turn signal, high beam, fuel, and neutral indicator lights.

LEFT HANDLEBAR CONTROLS

Clutch Lever and Headlight Controls

Describes the clutch lever, headlight flasher, and dimmer switches on the left handlebar.

Turn Signal and Horn Switches

Explains the operation of the turn signal and horn switches.

RIGHT HANDLEBAR CONTROLS

Choke Lever Operation

Details the choke lever for starting a cold engine.

Engine Stop and Light Switches

Explains the engine stop switch and light switch functions.

RIDER INTERFACE AND OPERATION

Starter Button and Front Brake

Describes the electric starter button and front brake lever operation and adjustment.

Throttle Grip Control

Explains how the throttle grip controls engine speed.

FUEL TANK CAP

Opening and Closing the Cap

Details the procedure for opening and closing the fuel tank cap using the ignition key.

TRANSMISSION AND BRAKING

Gearshift Lever Operation

Explains the 6-speed transmission operation and neutral selection.

Rear Brake Pedal Operation

Describes how to apply the rear brake pedal and its effect on the brake light.

SEAT AND STORAGE

Front Seat Removal and Reinstallation

Details how to remove and install the front seat using the seat lock.

SEAT AND STORAGE

Rear Seat Removal and Storage

Explains how to remove the rear seat for storage and its loading limit.

ACCESSORY STORAGE AND STAND

Helmet Holders

Describes the location and use of helmet holders under the rear seat.

Side Stand Operation and Safety

Explains the side stand, its interlock switch, and parking safety.

SUSPENSION ADJUSTMENT

Front Suspension Spring Preload

Details how to adjust the front suspension spring preload using the adjuster.

SUSPENSION ADJUSTMENT

Front Suspension Damping Force

Explains how to adjust front fork rebound and compression damping forces.

SUSPENSION ADJUSTMENT

Rear Suspension Damping Force

Details adjusting rear suspension rebound and compression damping forces.

SUSPENSION SETTING GUIDE

Recommended Suspension Settings

Provides recommended settings for front and rear suspension based on riding style.

FLUID RECOMMENDATIONS

Fuel Type and Quality

Recommends unleaded gasoline with a minimum octane rating and warns about alcohol content.

Engine Oil Specifications

Specifies premium 4-stroke motor oil, API SF/SG rating, and SAE 10W-40 viscosity.

FLUID RECOMMENDATIONS

Coolant Mixture and Type

Advises using an antifreeze compatible with aluminum radiators, mixed 50:50 with distilled water.

BREAK-IN (RUNNING-IN) PROCEDURES

Engine Speed Recommendations

Provides maximum recommended engine speeds for the initial break-in period.

Variable Speed Operation

Emphasizes varying engine speed to ensure proper mating of engine components.

Pre-Ride Engine Warm-up

Advises allowing the engine oil to circulate before applying load or revving.

First Service Importance

Highlights the critical importance of the initial 1000 km maintenance service.

INSPECTION BEFORE RIDING

Pre-Ride Safety Checks

Lists essential checks for steering, throttle, clutch, brakes, suspension, fuel, drive chain, tires, etc.

RIDING TIPS

Starting the Engine (Cold and Warm)

Provides step-by-step instructions for starting the engine when cold and when warm.

STARTING OFF PROCEDURES

Basic Moving Off Instructions

Guides on engaging first gear, accelerating, and shifting through gears.

RIDING TECHNIQUES

Transmission Operation

Explains smooth gear changes and selecting appropriate gears for riding conditions.

Riding on Hills

Advises on shifting gears for climbing and descending hills to maintain power and control.

STOPPING AND PARKING

Safe Stopping Procedures

Details how to stop the motorcycle, including brake application and gear selection.

Parking the Motorcycle

Provides instructions on parking safely, locking the steering, and security.

INSPECTION AND MAINTENANCE

Maintenance Schedule Overview

Outlines periodic service intervals for inspection, check, lubrication, and service.

MAINTENANCE CHART

Service Intervals and Tasks

Lists specific maintenance tasks and their recommended intervals based on mileage or time.

TOOLS AND MAINTENANCE PROCEDURES

Tool Kit Location

Informs that a tool kit is supplied and located under the rear seat.

Fuel Tank Lifting Procedure

Details steps to lift the fuel tank for maintenance access.

FUEL TANK LIFT PROCEDURE

Supporting and Removing Fuel Tank

Provides instructions on how to lift and support the fuel tank for access.

FUEL TANK AND STEERING DAMPER MAINTENANCE

Lowering Fuel Tank and Damper Installation

Details how to lower the fuel tank and install the steering damper with specified torque.

STEERING DAMPER MAINTENANCE

Cleaning and Checking Steering Damper

Explains how to keep the steering damper shaft clean and check for smooth operation.

LUBRICATION POINTS

Major Lubrication Points Identification

Illustrates and lists key points requiring lubrication for smooth operation and longevity.

BATTERY

Battery Location and Maintenance

Describes the battery location, sealed type, charging rates, and safety precautions.

AIR CLEANER

Air Cleaner Cleaning Procedure

Details how to remove, clean, and reinstall the air cleaner element for optimal performance.

AIR CLEANER MAINTENANCE

Air Cleaner Drain Plug Maintenance

Explains draining water and oil from the air cleaner box periodically.

SPARK PLUGS

Spark Plug Removal Procedure

Provides step-by-step instructions for removing spark plugs from the front and rear of the motorcycle.

SPARK PLUGS MAINTENANCE

Spark Plug Inspection and Replacement

Details spark plug inspection, gap adjustment, and replacement recommendations.

SPARK PLUG REPLACEMENT

Spark Plug Selection and Installation

Lists recommended spark plugs and provides guidance on proper installation to avoid damage.

FUEL HOSE

Fuel Hose Inspection

Instructs to inspect the fuel hose for damage and leakage, recommending replacement if defects are found.

ENGINE OIL AND FILTER

Engine Oil Level Check

Explains how to check the engine oil level using the inspection window.

Engine Oil and Filter Change Procedure

Details the process for changing the engine oil and oil filter.

ENGINE OIL AND FILTER CHANGE

Oil Filter Removal and Installation

Guides on loosening and removing the old oil filter and installing a new one.

ENGINE OIL AND FILTER CHANGE

New Oil Filling and Leak Check

Details filling with new engine oil, checking for leaks, and verifying the oil level.

IDLE SPEED ADJUSTMENT

Adjusting Engine Idle Speed

Explains how to adjust the engine idle speed to the specified RPM range when the engine is warm.

THROTTLE CABLE ADJUSTMENT

Adjusting Throttle Cable Play

Details how to adjust the throttle cable play to prevent sudden engine speed changes.

CLUTCH ADJUSTMENT

Adjusting Clutch Cable Play

Explains how to adjust the clutch cable play for proper clutch engagement and disengagement.

COOLANT LEVEL AND CHANGE

Checking Coolant Level

Describes how to check and maintain the coolant level in the reservoir tank.

DRIVE CHAIN MAINTENANCE

Drive Chain Inspection and Condition

Guides on inspecting the drive chain for wear, damage, and proper adjustment.

DRIVE CHAIN CARE

Drive Chain Cleaning and Lubrication

Details the procedure for cleaning the drive chain with kerosene and lubricating it.

DRIVE CHAIN ADJUSTMENT

Adjusting Drive Chain Slack

Explains how to adjust the drive chain slack and ensure sprocket alignment.

BRAKE SYSTEM

Brake System Inspection

Outlines daily inspection items for brakes, including fluid level, leaks, and pad wear.

BRAKE FLUID AND PADS

Brake Fluid Level and Type

Explains checking brake fluid level, using DOT4 fluid, and warnings about spills.

Front and Rear Brake Pad Inspection

Details how to inspect front and rear brake pads for wear and the need for replacement.

BRAKE PAD WEAR AND REPLACEMENT

Brake Pad Wear Limits

Describes worn brake pads, their effect on performance, and when they need replacement.

TIRES

Tire Pressure and Loading Guidelines

Emphasizes proper tire pressure and avoiding overloading for safe riding and vehicle control.

TIRE CONDITION AND TYPE

Tire Condition and Replacement Type

Advises on checking tire condition, wear limits, and using specified tire sizes and types.

TIRE REPAIR AND INSTALLATION

Tubeless Tire Repair and Installation

Provides instructions and warnings for repairing tubeless tires and installing them correctly.

SIDE STAND/IGNITION INTERLOCK

Interlock Switch Operation Check

Details how to check the proper function of the side stand and ignition interlock system.

FRONT WHEEL REMOVAL

Procedure for Front Wheel Removal

Step-by-step guide for safely removing the front wheel, including brake caliper and axle shaft.

FRONT WHEEL INSTALLATION AND TORQUE

Front Wheel Installation and Torque Specs

Covers reinstalling the front wheel, restoring brake feel, and torque specifications for bolts.

REAR WHEEL REMOVAL

Procedure for Rear Wheel Removal

Step-by-step guide for removing the rear wheel, including chain and axle nut.

REAR WHEEL INSTALLATION AND ADJUSTMENTS

Rear Wheel Installation and Chain Adjustment

Details reinstalling the rear wheel, brake lever feel, and drive chain adjustment.

LIGHT BULB REPLACEMENT

Bulb Wattage and Specifications

Lists bulb wattages for various lights and warns against using incorrect ratings.

HEADLIGHT BULB REPLACEMENT

Replacing Left Side Headlight Bulb

Provides instructions for replacing the headlight bulb on the left side of the motorcycle.

HEADLIGHT BULB REPLACEMENT

Replacing Headlight Bulbs (Various Regions)

Details headlight bulb replacement for different regions and safety precautions.

HEADLIGHT ADJUSTMENT

Adjusting Headlight Beam Horizontally and Vertically

Explains how to adjust the headlight beam for proper road illumination.

POSITION LIGHT REPLACEMENT

Replacing Position Light Bulb

Details the procedure for replacing the position light bulb.

TURN SIGNAL LIGHT REPLACEMENT

Replacing Turn Signal Light Bulb

Provides steps for replacing the turn signal light bulb and warns against overtightening screws.

REAR LIGHT REPLACEMENT

Brake/Taillight and License Plate Light Replacement

Explains how to change the brake/taillight and license plate light bulbs.

FUSES

Fuse Locations and Fuse List

Identifies fuse locations and lists the function of each fuse in the electrical system.

TROUBLESHOOTING

Ignition System Checks

Guides on checking for spark and troubleshooting ignition system issues.

Fuel Supply Checks

Advises on checking fuel supply and interpreting the 'FI' indicator for fuel injection system issues.

TROUBLESHOOTING AND CLEANING

Engine Stalling Causes and Checks

Lists potential causes for engine stalling and necessary checks.

Motorcycle Washing Procedure

Provides instructions for washing the motorcycle, including precautions for water spray.

MOTORCYCLE CLEANING AND CARE

Surface Care and Windshield Cleaning

Details cleaning painted surfaces, touching up damage, and cleaning the windshield.

STORAGE PROCEDURE

Motorcycle Preparation for Storage

Outlines steps for preparing the motorcycle for extended storage, including fuel, engine, and battery.

RETURNING TO SERVICE

Post-Storage Service Checklist

Lists necessary steps to perform when taking the motorcycle out of storage and returning it to service.

SPECIFICATIONS

Dimensions, Dry Mass, and Engine Type

Lists physical dimensions, weight, and engine type specifications for the motorcycle.

Transmission and Chassis Specifications

Details transmission gear ratios, final reduction, and chassis components like suspension.

SPECIFICATIONS

Electrical System and Capacities

Lists electrical system details like ignition type, bulbs, and fluid capacities.

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