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General| Year | 1974 |
|---|---|
| Manufacturer | Suzuki |
| Model | TS400 |
| Category | Motorcycle |
| Engine Type | Single cylinder, two-stroke |
| Displacement | 396 cc |
| Compression Ratio | 6.8:1 |
| Cooling System | Air cooled |
| Fuel System | Carburetor |
| Transmission | 5-speed |
| Final Drive | Chain |
| Front Suspension | Telescopic forks |
| Front Brake | Drum |
| Rear Brake | Drum |
| Bore x Stroke | 85.0 mm x 70.0 mm |
| Rear Suspension | Swingarm |
| Wheelbase | 1420 mm |
| Seat Height | 840 mm |
| Fuel Capacity | 9.5 liters |
Step-by-step instructions for disassembling the engine, including sprocket and rotor removal.
Procedures for removing the cylinder head, cylinder, piston pin, and piston.
Steps for loosening primary pinion nut and clutch spring bolts, and removing clutch components.
Instructions for removing kick idle gear and separating the crankcase using special tools.
Procedures for checking and repairing cylinder head and cylinder, including decompressor function.
Details on removing carbon, checking compression leakage, and cylinder head tightening torque.
Procedures for measuring cylinder bore, determining wear, and handling oversized pistons.
Checking piston ring end gap, piston and cylinder clearance, and piston surface for scratches.
Measuring crankshaft deflection and checking clutch drive plate.
Step-by-step instructions for reassembling the engine components, including crankshaft and drive shaft.
Procedures for fitting crankcase parts, kick starter components, and aligning shafts.
Instructions for fitting clutch release rack, drive sprocket spacer, and piston with correct orientation.
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