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Suzuki TU250X User Manual

Suzuki TU250X
370 pages
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Table of Contents

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Suzuki TU250X Specifications

General IconGeneral
Displacement249 cc
Bore x Stroke72.0 mm x 61.2 mm
Compression Ratio9.2:1
IgnitionElectronic ignition (transistorized)
StarterElectric
Transmission5-speed constant mesh
Final DriveChain
Front SuspensionTelescopic, coil spring, oil damped
Rear SuspensionSwingarm type, coil spring, oil damped
Rear BrakesDrum brake
Front Tire90/90-18 M/C 51S, tube type
Rear Tire110/90-18 M/C 61S, tube type
Overall Length2070 mm (81.5 in.)
Overall Width750 mm (29.5 in.)
Overall Height1075 mm (42.3 in.)
Seat Height770 mm (30.3 in.)
Ground Clearance165 mm (6.5 in.)
Wheelbase1375 mm (54.1 in.)
Curb Weight148 kg (326 lbs.)
Engine Type4-stroke, single cylinder, SOHC
Front BrakesSingle disc
Fuel Capacity12 L (3.2 US gal.)

Summary

General Information

General Precautions

Key safety and handling guidelines for servicing the motorcycle, including warnings and notes.

Fuel and Oil Recommendation

Recommended types of fuel, engine oil, and brake fluid for optimal performance.

Specifications

Detailed technical specifications including dimensions, engine, drive train, chassis, and electrical.

Periodic Maintenance

Periodic Maintenance Schedule

Recommended intervals for all periodic service work to maintain peak performance.

Lubrication Points

Major lubrication points indicated for smooth operation and long life of motorcycle parts.

Maintenance and Tune-Up Procedures

Detailed servicing procedures for items listed in the periodic maintenance chart.

Engine

Engine Removal and Installation

Step-by-step guide for removing and reinstalling the engine from the motorcycle frame.

Engine Disassembly

Procedures for disassembling engine components, emphasizing part identification and organization.

Engine Components Inspection and Service

Guidelines for inspecting and servicing various engine components for wear and damage.

FI System Diagnosis

Precautions in Servicing

Essential safety precautions when servicing the FI system components and electrical parts.

FI System Troubleshooting

Method for analyzing customer complaints and diagnosing FI system issues.

Malfunction Code and Defective Condition

Table listing DTC numbers, detected items, failure conditions, and checks for diagnosis.

Fuel System and Throttle Body

Fuel Delivery System

Overview of the fuel delivery system components and their functions.

Fuel Tank Removal

Procedure for safely removing the fuel tank, including necessary precautions.

Throttle Body Disassembly

Steps to disassemble the throttle body, including sensor and injector removal.

Exhaust System

Exhaust System Removal

Procedures for safely removing the exhaust system components.

Exhaust System Inspection

Inspecting exhaust system connections for leaks and mounting condition.

Exhaust System Installation

Steps for installing the exhaust system components correctly.

Lubrication System

Oil Pressure

Information on checking and maintaining engine oil pressure.

Oil Filter

Details on the oil filter's location and maintenance.

Oil Strainer

Information regarding the oil strainer's function and maintenance.

Oil Pump

Details on the oil pump's role and procedures for its maintenance.

Chassis

Exterior Parts Removal

Procedures for removing exterior parts like seats and frame covers.

Front Wheel Construction

Exploded view of the front wheel assembly with component identification.

Front Brake Construction

Exploded view of the front brake system, detailing components and their relationships.

Electrical System

Cautions in Servicing

General precautions for handling electrical components, connectors, and fuses.

Location of Electrical Components

Visual guide showing the positions of major electrical system components on the motorcycle.

Charging System Troubleshooting

Troubleshooting steps for diagnosing and resolving battery charging issues.

Servicing Information

Troubleshooting

Comprehensive guide to diagnosing and resolving common engine, chassis, and electrical issues.

Tightening Torque

Table listing specified tightening torques for various engine and chassis components.

Service Data

Technical specifications and limits for various engine, chassis, and electrical parts.

Emission Control Information

Emission Control Systems

Overview of the motorcycle's emission control systems, including fuel injection.

PAIR (Air Supply) System and Emission Control System Inspection

Inspection procedures for the PAIR system components and emission control system.

PAIR (Air Supply) System Diagram

Diagram illustrating the PAIR air supply system and its components.

Wiring Diagram

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