Suzuki TU250X - Servicing Information

SERVICING INFORMATION 10-1
10
SERVICING INFORMATION
CONTENTS
TROUBLESHOOTING ............................................................................... 10- 2
FI SYSTEM MALFUNCTION CODE AND
DEFECTIVE CONDITION.................................................................... 10- 2
ENGINE ............................................................................................... 10- 2
CHASSIS ............................................................................................. 10- 8
BRAKES .............................................................................................. 10- 9
ELECTRICAL ...................................................................................... 10-10
BATTERY ............................................................................................ 10-11
WIRING HARNESS, CABLE AND HOSE ROUTING................................ 10-12
WIRING HARNESS ROUTING............................................................ 10-12
THROTTLE CABLE ROUTING ........................................................... 10-15
SPEEDOMETER CABLE ROUTING................................................... 10-16
FRONT BRAKE HOSE ROUTING ...................................................... 10-17
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING ............................... 10-18
CYLINDER HEAD RUBBER PAD INSTALLATION.................................. 10-19
EXHAUST SYSTEM CONSTRUCTION..................................................... 10-19
THROTTLE BODY AND FUEL PUMP INSTALLATION ........................... 10-20
REAR BRAKE PEDAL INSTALLATION ................................................... 10-21
TORQUE LINK INSTALLATION................................................................ 10-21
SIDE-STAND INSTALLATION .................................................................. 10-22
FRONT TURN SIGNAL LIGHT INSTALLATION....................................... 10-23
REAR TURN SIGNAL LIGHT INSTALLATION......................................... 10-23
SPECIAL TOOLS....................................................................................... 10-24
TIGHTENING TORQUE ............................................................................. 10-27
ENGINE ............................................................................................... 10-27
FI SYSTEM AND INTAKE AIR SYSTEM ............................................ 10-28
CHASSIS ............................................................................................. 10-28
TIGHTENING TORQUE CHART ......................................................... 10-29
SERVICE DATA......................................................................................... 10-30