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Suzuki VL800C User Manual

Suzuki VL800C
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99011-43H50-03AVL800/C/T
Part No. 99011-43H50-03A August, 2008 EN
Printed in Japan
WARNING
Failure to follow these safety
precautions may increase your
risk of injury:
Wear a helmet, eye protec-
tion, and bright protective
clothing.
Don’t ride after consuming
alcohol or other drugs.
Slow down on slippery sur-
faces, unfamiliar terrain, or
when visibility is reduced.
Read owner’s manual care-
fully.
VL800/C/
T
OWNER’S MANUAL
This owner’s manual contains
important safety information.
Please read it carefully.
TK
K9
4 mm
No.825 VL800/C/T (99011-43H50-03A)

Table of Contents

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Suzuki VL800C Specifications

General IconGeneral
BrandSuzuki
ModelVL800C
CategoryMotorcycle
LanguageEnglish

Summary

The Sport of Motorcycling

Most Accidents Can Be Avoided

Learn about common motorcycle accidents and defensive riding strategies.

Helmet and Protective Gear

Emphasizes helmet and eye protection importance for rider safety.

Collision Avoidance Techniques

Details emergency braking techniques using front and rear brakes.

Special Situations Require Special Care

Advises caution on wet, loose, or rough surfaces and when cornering.

Know Your Limits

Riding within personal skill boundaries to prevent accidents.

Safety in Bad Weather

Provides tips for riding safely in adverse weather conditions like rain.

Practice Away From Traffic

Recommends practicing riding skills in a controlled, non-traffic environment.

Inspection Before Riding

Highlights importance of pre-ride checks to prevent breakdowns and accidents.

Accessories and Loading

Discusses hazards from accessories and proper loading techniques.

Carrying a Passenger

Guidelines for safely carrying a passenger, including gear and positioning.

Riding Tips Handbook Recommendation

Recommends a supplementary handbook for advanced riding tips.

Be Street Smart

Encourages responsible riding, adherence to laws, and courteous attitude.

Conclusion on Safe Riding

Summarizes importance of attention, preparation, and skill for safe riding.

Fuel, Oil, and Coolant Recommendations

Fuel Recommendations

Details recommended unleaded gasoline grades, octane ratings, and types.

Gasoline/Methanol Blend Guidelines

Specifies limits for methanol content in gasoline and warnings against high methanol fuels.

Gasoline Containing MTBE

Information on using gasoline containing MTBE and its acceptable percentage.

Gasoline/Ethanol Blend Guidelines

Guidelines for using gasoline with ethanol blends, including content limits.

Engine Oil Specifications

Recommends specific API and JASO classifications and SAE viscosity for engine oil.

SAE Engine Oil Viscosity Chart

Provides a chart for selecting appropriate SAE engine oil viscosity based on temperature.

JASO T903 Standard for Oils

Explains the JASO T903 standard for selecting engine oils for motorcycles.

Energy Conserving Oils Warning

Warns against 'ENERGY CONSERVING' oils due to potential impact on engine/clutch.

Gear Oil Recommendations

Specifies recommended SAE gear oil and API classification for the final drive.

Engine Coolant Solution

Details the correct mixture ratio and type of coolant for the cooling system.

Water for Mixing Coolant

Emphasizes using only distilled water for mixing engine coolant.

Controls, Equipment, and Adjustments

Location of Parts Diagrams

Diagrams identifying key components on the handlebars and motorcycle.

Key Information

Information about motorcycle keys, including identifying numbers and key storage.

Ignition Switch Operation

Explains the different positions (OFF, ON, LOCK, P) of the ignition switch.

Instrument Panel Overview

Details the functions of various indicators and gauges on the instrument panel.

Left Handlebar Controls

Description of clutch lever, headlight flasher, and dimmer switches.

Right Handlebar Controls

Explanation of the engine stop switch and front brake lever operation.

Fuel Tank Cap Operation

Instructions on opening, closing, and refueling the fuel tank safely.

Gearshift Lever Operation

Details the operation of the 5-speed gearshift lever for upshifting and downshifting.

Rear Brake Pedal Operation

Explains how to operate the rear brake pedal and its effect on the brake light.

Helmet Holder Location

Location and operation of the helmet holder.

Side Stand Operation

Operation of the side stand and its ignition interlock system.

Suspension Adjustment Guide

Guide to adjusting the rear suspension spring pre-load settings.

Break-In and Inspection Before Riding

Break-In Procedures

Guidelines for maximum throttle opening and varying engine speed during break-in.

Breaking In New Tires

Instructions for properly breaking in new tires to ensure performance and safety.

Initial Critical Service

Importance of the first service (1000 km) for engine mating and performance.

Pre-Ride Inspection Checklist

Details essential checks before riding for safety and proper motorcycle condition.

Riding Tips

Starting the Engine

Procedure for starting the engine when cold, warm, or hard to start.

Starting Off and Shifting

Steps for starting from a stop, shifting gears, and avoiding hazards.

Using the Transmission

Guidance on selecting the most suitable gear and recommended shift points.

Riding on Hills

Techniques for climbing and descending hills safely using gears.

Stopping and Parking Procedures

Procedure for stopping the motorcycle, downshifting, and parking safely.

Carrying a Passenger Safely

Advice for passengers on holding on, leaning, and avoiding contact with hot parts.

Accessory Use and Motorcycle Loading

Accessory Use and Installation Guidelines

Guidelines for selecting, installing, and using accessories safely and effectively.

Loading Limits and Guidelines

Information on Gross Vehicle Weight Rating (GVWR) and proper cargo placement.

Modification Warnings

Advises against modifications that may render the vehicle unsafe or illegal.

Inspection and Maintenance

Maintenance Schedule

Provides a detailed schedule for periodic inspections and maintenance tasks.

Tools and General Lubrication

Lists tools and describes lubrication points for periodic maintenance.

Battery Maintenance

Information on battery type, charging rates, and removal procedures.

Air Cleaner Service

Instructions for removing, inspecting, and cleaning the air cleaner element.

Spark Plug Maintenance

Details on spark plug types, inspection, gap adjustment, and replacement.

Engine Oil and Filter Change

Procedure for checking engine oil level and changing engine oil and filter.

Throttle Cable Adjustment

Instructions for adjusting the throttle cable play for proper response.

Clutch Adjustment

Guidance on adjusting clutch cable play for proper engagement and disengagement.

Engine Coolant Level Check

Procedure for checking and adding engine coolant to the reservoir.

Final Gear Oil Change

Steps for changing the final gear oil and ensuring correct level.

Brakes Inspection and Maintenance

Covers brake fluid, pads, pedal adjustment, and lining wear limits.

Tires Inspection and Maintenance

Details tire pressure, condition, types, and replacement guidelines.

Side Stand/Ignition Interlock System Check

Procedure to check the proper operation of the side stand interlock system.

Front Wheel Removal and Installation

Step-by-step guide for removing and reinstalling the front wheel.

Rear Wheel Removal and Installation

Detailed instructions for removing and reinstalling the rear wheel assembly.

Light Bulb Replacement

Instructions for replacing headlight, turn signal, and license plate bulbs.

Fuses and Fuse List

Location of fuses, spare fuses, and a list of fuse functions and ratings.

Troubleshooting

Engine Starting Problems

Diagnosing issues when the engine won't start or starts poorly.

Engine Stalling Problems

Troubleshooting steps for when the engine stalls during operation.

Storage Procedure and Motorcycle Cleaning

Storage Procedure Guidelines

Recommendations for servicing and preparing the motorcycle for extended storage.

Procedure for Returning to Service

Steps to take to prepare the motorcycle for use after storage.

Corrosion Prevention

Tips and methods for preventing corrosion on the motorcycle's surfaces.

Motorcycle Cleaning Instructions

Detailed steps for washing the motorcycle, including cautions for water spray.

Consumer Information

Emission Control Warranty

Details of the warranty coverage for emission control systems and useful life.

Tampering with Noise Control System Prohibited

Information on federal laws prohibiting tampering with noise control devices.

Serial Number Location

Identifies the locations of the frame and engine serial numbers for documentation.

Reporting Safety Defects

Instructions on how to report safety defects to NHTSA and American Suzuki.

On-Board Motorcycle Computer Data Information

Explanation of the motorcycle's on-board computer systems and data monitoring.

Location of Labels

Guidance on locating and understanding warning labels on the motorcycle.

Specifications

Dimensions and Curb Mass

Table of physical dimensions and weight specifications for the motorcycle.

Engine Specifications

Detailed engine specifications including type, bore, stroke, and displacement.

Drive Train Specifications

Specifications for clutch, transmission, gear ratios, and drive system.

Chassis Specifications

Details on suspension, steering, brakes, and tire sizes.

Electrical Specifications

Information on ignition, battery, generator, fuses, and lights.

Capacities

List of fluid capacities for fuel tank, engine oil, gear oil, and engine coolant.

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