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Suzuki VL1500K7 User Manual

Suzuki VL1500K7
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MOTORCYCLE
DATE:
May 16, 2006
PAGE:
1
OF
13
SUBJECT:
NOTICE OF SET-UP MANUAL
APPLICABLE MODEL:
VL1500K7
EFFECTIVE ENGINE OR FRAME NO.:
REFERENCE:
HAMAMATSU-NISHI P.O. BOX 1, 432-8611 HAMAMATSU, JAPAN.
This bulletin is to inform you of set-up procedures of VL1500K7.
Please inform your dealers of this notice.
VL1500K7 set-up manual will not be issued because the set-up procedures for this model remain
unchanged from VL1500K4 except the differences described below.
To set-up VL1500K7, please use the VL1500K4 set-up manual and this service bulletin.
DIFFERENCE BETWEEN VL1500K4 AND VL1500K7
VL1500K4 set-up manual: 99505-01074-011
1. LOCATION OF PARTS [Page: 2, 4, 6]
Item Part Name Q’ty Remarks
A
Handlebars assembly 1
Clamp 2
Allen bolt 4 8 × 30 mm
*Burring washer 4 OD:13.0 ID:8.5
Plastic cap 4
OD:11.0
For handlebar clamp
bolt
*Screw 1
5 × 35 mm For throttle
assembly
*Screw 1
5 × 30 mm
For left switch
*Screw 1
5 × 45 mm
For left switch
*Clip 1 For throttle cable
B Plastic cap 4
OD:10.0
For front brake and
clutch master cylinder
mounting bolts
C Strap 4 L:140
*D
Handlebar balancer weight 2 Right and Left
Screw 2 6 × 120 mm
Flange rubber cushion 2
Spacer 2 L:50.0
Washer 2 OD:16.0 ID:6.5 T:4.0
Rubber cushion 2
Spacer nut 2 6 mm
E Rear view mirror 2 Right and Left
F Plastic cap 4
OD:12.0
For front brake caliper
mounting bolts
Item Part Name Q’ty Remarks
G
Front fender 1
Allen bolt 4 8 × 40 mm
Plastic cap 4 OD:14.5
H
Front brake hose guide 2 Right and Left
Flange bolt 2 6 × 12 mm
I Front wheel assembly 1
J Front wheel spacer 2 Right and Left
K
Plastic cap 1
OD:14.5
For axle clamp bolt
Plastic cap 1
OD:18.0
For front axle (Right)
Plastic cap 1
OD:28.5
For front axle (Left)
Steel cap 2
OD:45.0
For rear axle
(Right and Left)
L
Reflex reflector 2 For limited market
*Washer 2 OD:12.0 ID:5.5
M Key holder 1
N Information label 1 For E-28 market
O
Warning label 13
For E-19
CC selection
Warning label 7
For E-19
CD selection
P Battery electrolyte container 1
Q
Owner’s manual set 1
Manual bag 1
OD : Outside diameter (mm)
ID : Inside diameter (mm)
L : Length (mm)
T : Thickness (mm)
T
L
OD ID
NOTE: The parts shown as Item L, N and O in the above table are supplied for limited markets.
Please hand over the parts shown as Item M in the above table to your customer together with motor-
cycle.
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Suzuki VL1500K7 Specifications

General IconGeneral
ModelVL1500K7
CategoryMotorcycle
Displacement1462 cc
Compression Ratio9.5:1
Fuel SystemFuel injection
Transmission5-speed constant mesh
Final DriveShaft Drive
Front SuspensionTelescopic, coil spring, oil damped
Front BrakesDual hydraulic disc
Rear BrakesSingle hydraulic disc
Engine TypeV-twin
Bore x Stroke96.0 mm x 101.0 mm
IgnitionElectronic
Rear SuspensionSwingarm
Ground Clearance140 mm

Summary

1. LOCATION OF PARTS

2. ASSEMBLY

HANDLEBARS ASSEMBLY

Install handlebars using clamps and Allen bolts, aligning marks.

FRONT BRAKE MASTER CYLINDER INSTALLATION

Install front brake master cylinder, aligning dot mark for proper fitting.

THROTTLE ASSEMBLY INSTALLATION

Insert throttle housing boss into handlebar hole and tighten screws.

LEFT SWITCH ASSEMBLY INSTALLATION

Install left switch holder boss into handlebar, tighten with screws.

CLUTCH MASTER CYLINDER INSTALLATION

Install clutch master cylinder, aligning dot mark for fitting.

3. SERVICING

ENGINE OIL SELECTION AND VISCOSITY

Select engine oil based on API/JASO standards and recommended viscosity.

7. SAFETY CHECK OUT

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