HAMAMATSU-NISHI P.O. BOX 1, 432-8611 HAMAMATSU, JAPAN.
MOTORCYCLE
DATE:
May 16, 2006
PAGE
: 5
OF
13
CLUTCH MASTER CYLINDER
[Page: 13, 14 Paragraph: 3, 4]
Install the clutch master cylinder onto the handlebars.
Align the dot mark on the handlebars with the master
cylinder-to-holder fitting surface.
Tighten the master cylinder mounting bolts to the
specified torque.
" Clutch master cylinder mounting bolt:
10 N·m (1.0 kgf-m)
After installing the master cylinder, fit the plastic cap
on the head of each bolt.
A: Holder
B: Clutch master cylinder
C: 6 × 20 mm Allen bolt
D: 6 × 20 mm Allen bolt
E: Dot mark
F: Plastic cap OD:10.0 mm
A: Allen bolt
B: Holder
C: Clutch master cylinder
D: Handlebars
RIGHT
CLAMP [Page: 15, 16 Paragraph: 2, 3]
Clamp the right handlebar switch wiring harness, front
brake hose union or front brake hose with straps as
shown in the photograph.
A: Strap L:140 mm
B: Right switch wiring harness
C: Front brake hose union
D: Front brake hose
NOTE:
To install the holder correctly, first tighten the
bolt
C of the upper side with specified torque
and then tighten the bolt
D of the lower side.
NOTE:
Install the holder in position according to the
mark “UP”.
Make sure that the holder has no clearance at
the upper side as shown.
Check for clutch fluid leakage.
NOTE:
Cut the remaining of the strap as shown in the
photograph.
OUTSIDE