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Suzuki XF650 User Manual

Suzuki XF650
347 pages
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Table of Contents

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Suzuki XF650 Specifications

General IconGeneral
Displacement644 cc
StartingElectric
LubricationWet sump
Final DriveChain
Bore x Stroke100.0 mm x 82.0 mm
Transmission5-speed
Front suspensionTelescopic, coil spring, oil damped
Rear suspensionLink type, coil spring, oil damped
Front brakesSingle disc
Rear brakesSingle disc
Front tire90/90-21
Overall Width865 mm

Summary

General Information

Warning Caution Note

Explains the meaning of WARNING, CAUTION, and NOTE symbols used in the manual.

General Precautions

Outlines essential safety rules and procedures for servicing the motorcycle.

Fuel and Oil Recommendation

Specifies recommended fuel octane and engine oil viscosity grades.

Break-in Procedures

Provides guidelines for the initial running-in period of the motorcycle.

Specifications

Lists the technical specifications and dimensions of the motorcycle.

Periodic Maintenance

Periodic Maintenance Chart

Provides a schedule of maintenance tasks based on mileage and time intervals.

Lubrication Points

Identifies key lubrication points on the motorcycle with accompanying diagrams.

Valve Clearance

Explains how to inspect and adjust valve clearance for optimal engine performance.

Spark Plugs

Details inspection, gap measurement, and replacement of spark plugs.

Air Cleaner Element

Covers cleaning and replacement procedures for the air cleaner element.

Engine Oil and Oil Filter

Covers draining, refilling, and filter replacement for engine oil.

Drive Chain

Details inspection, cleaning, lubrication, and adjustment of the drive chain.

Compression Pressure Check

Explains how to check the engine's compression pressure.

Engine

Engine Removal and Reinstallation

Provides step-by-step instructions for removing and reinstalling the engine.

Engine Disassembly and Reassembly

Guides through the process of dismantling and putting the engine back together.

Cylinder Head Cover/Rocker Arm

Details the assembly and disassembly of the cylinder head cover and rocker arms.

Camshaft/Cylinder Head/Valves

Covers removal, inspection, and installation of camshaft, cylinder head, and valves.

Cylinder/Piston

Explains procedures for cylinder and piston removal, inspection, and installation.

Clutch

Covers clutch removal, inspection, service, and installation procedures.

Engine Lubrication System

Describes the oil filter, oil pump, and oil sump filter components and their servicing.

Fuel and Lubrication System

Fuel System

Explains the operation of the fuel system, including the fuel tank and valve.

Carburetor

Details the construction and components of the carburetor.

Carburetor Cleaning

Provides instructions for cleaning carburetor jets and passages.

Chassis

Fairing Removal

Details the steps for removing the motorcycle's fairings.

Front Wheel

Illustrates the components and torque values for the front wheel assembly.

Front Fork

Shows the components and torque values for the front fork assembly.

Brake Pad Replacement

Step-by-step guide for replacing brake pads.

Steering

Illustrates the steering system components and torque values.

Rear Wheel

Shows the components and torque values for the rear wheel assembly.

Electrical System

Cautions in Servicing

Provides general cautions for working with electrical components.

Location of Electrical Components

Identifies the location of key electrical parts on the motorcycle.

Charging System

Explains the operation of the motorcycle's charging system.

Troubleshooting

Provides a flowchart for diagnosing electrical system issues.

Starter Motor Removal and Disassembly

Details the steps for removing and disassembling the starter motor.

Servicing Information

Troubleshooting (Engine)

Lists common engine complaints, causes, and remedies.

Troubleshooting (Chassis)

Lists common chassis complaints, causes, and remedies.

Troubleshooting (Electrical)

Lists common electrical complaints, causes, and remedies.

Tightening Torque

Provides a comprehensive chart of torque specifications for various components.

Service Data

Lists detailed service data and specifications for various parts.

XF650W/UW/X/UX ('98, '99-Models)

Specifications

Details the specifications for the '98-'99 models.

Service Data

Provides service data for valve and guide components for these models.

Camshaft + Cylinder Head

Lists service data for camshaft and cylinder head parts.

Cylinder + Piston + Piston Ring

Provides service data for cylinder, piston, and piston ring components.

XF650Y (2000-Model)

Specifications

Details the specifications for the 2000 model.

Engine

Lists contents for engine-related procedures for the 2000 model.

Chassis

Lists contents for chassis-related procedures for the 2000 model.

XF650K1 ('01-Model)

Specifications

Details the specifications for the '01 model.

Service Data

Provides service data for valve and guide components for the '01 model.

Camshaft + Cylinder Head

Lists service data for camshaft and cylinder head parts for the '01 model.

Cylinder + Piston + Piston Ring

Provides service data for cylinder, piston, and piston ring components for the '01 model.

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