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Symmons 7-200 - User Manual

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TempControl thermostatic mixing valve made from lead
free** metal components. Models 102-700 feature
serviceable integral check stops. Models 900 & 1000
feature removable check stops with union ells (see table 1
for ow rates).
Coordinating Model Numbers
Specification
Modifications (Components Certified Separately)
Warranty
5 Years - for commercial installations.
Refer to www.symmons.com/warranty for complete
warranty information.
Compliance
Note: Append appropriate sufx to model number.
TempControl 7 Series
Operation & Maintenance Manual
7-102, 7-200, 7-400,
7-500, 7-700, 7-900, 7-1000
-NI
-W
Rough nickel finish
Wall mounting bracket
-P
Polished chrome highlight finish
HTA-100
BV-( )
High temp audio/visual alarm system
Volume control shut off valves
T-425-( )
3” bimetal dial thermometer
SV-( )
WHA-1
Solenoid valve
Water hammer arrestor
TF-( )
Tee fittings
Note: Insert proper model number in parenthesis.
Table 1: Flow Rate - gpm (L/min)
Valve Model Min. Flow Rate*
Min. Flow Rate
(per ASSE 1017)
Pressure Differential - psi (kPa)
5 psi
(34 kPa)
10 psi
(69 kPa)
20 psi
(138 kPa)
25 psi
(172 kPa)
30 psi
(207 kPa)
45 psi
(310 kPa)
7-102
0.5 gpm
(1.9 L/min)
0.5 gpm
(1.9 L/min)
1 gpm
(4 L/min)
3 gpm
(11 L/min)
6 gpm
(23 L/min)
7 gpm
27 L/min)
8 gpm
(30 L/min)
11 gpm
(42 L/min)
7-200
0.5 gpm
(1.9 L/min)
5 gpm
(19 L/min)
7 gpm
(27 L/min)
12 gpm
(46 L/min)
18 gpm
(68 L/min)
21 gpm
(80 L/min)
23 gpm
(87 L/min)
27 gpm
(102 L/min)
7-400
0.5 gpm
(1.9 L/min)
9 gpm
(34 L/min)
18 gpm
(68 L/min)
27 gpm
(102 L/min)
37 gpm
(140 L/min)
41 gpm
(155 L/min)
44 gpm
(167 L/min)
53 gpm
(201 L/min)
7-500
0.5 gpm
(1.9 L/min)
13 gpm
(49 L/min)
22 gpm
(83 L/min)
38 gpm
(144 L/min)
50 gpm
(190 L/min)
55 gpm
(209 L/min)
59 gpm
(224 L/min)
70 gpm
(265 L/min)
7-700
0.5 gpm
(1.9 L/min)
13 gpm
(49 L/min)
25 gpm
(95 L/min)
43 gpm
(163 L/min)
57 gpm
(216 L/min)
62 gpm
(235 L/min)
66 gpm
(250 L/min)
77 gpm
(292 L/min)
7-900
0.5 gpm
(1.9 L/min)
13 gpm
(49 L/min)
30 gpm
(114 L/min)
55 gpm
(209 L/min)
76 gpm
(288 L/min)
84 gpm
(318 L/min)
89 gpm
(337 L/min)
104 gpm
(394 L/min)
7-1000
0.5 gpm
(1.9 L/min)
13 gpm
(49 L/min)
38 gpm
(144 L/min)
67 gpm
(254 L/min)
100 gpm
(379 L/min)
111 gpm
(421 L/min)
120 gpm
(455 L/min)
140 gpm
(531 L/min)
*Minimum ow rate when valve is installed at or near the hot water source with recirculated tempered water and continuously operating circulating pump.
**According to US Senate bill S.3874, the term “lead free” is dened as
follows: “not more than a weighted average of 0.25 percent lead when
used with respect to the wetted surfaces of pipes, pipe ttings, plumbing
ttings, and xtures”
Approach temperature:
5°F (2.8°C)
Temperature control range:
70°F - 150°F (21.1°C - 65.6°C)
-ASME A112.18.1/CSA B125.1, CSA B125.3
-ASSE 1017
-NSF/ANSI 61.9, NSF/ANSI 372
7-102 7-200, 7-400
7-500, 7-700
7-900, 7-1000

Questions and Answers

  • A
    Alex LunaAug 7, 2025
    What to do if there is bypass in Symmons 7-200 Control Unit?
    • F
      fgreerAug 7, 2025
      If the Symmons Control Unit experiences a cold to hot or hot to cold bypass, it's likely that the checks are not seating properly. Try cleaning any fouled checks. If they are damaged, replace the damaged parts.
  • J
    Joseph PollardAug 12, 2025
    Why does the temperature drop when using Symmons 7-200?
    • J
      Jennifer BradleyAug 12, 2025
      If the temperature of your Symmons Control Unit drops during draw (when sinks or showers are running), it might be because the valve was set in no draw mode. To fix this, run the showers and sinks, and then set the valve.
  • R
    Richard ParksAug 16, 2025
    Why is the Symmons 7-200 temperature too low?
    • D
      Desiree SantiagoAug 16, 2025
      If the hot water temperature at your sink or shower is below the set point of the Symmons TempControl, it could be due to insufficient circulation of tempered water reaching the hot water source. To resolve this, consider re-piping the system according to diagram 2 or 3 (pg. 9), which allows the discharge of the pump (tempered water return) to go back to the hot water source and the cold inlet of the TempControl.
  • T
    Thomas WalterAug 22, 2025
    Why is Symmons 7-200 overheating when not in use?
    • Z
      Zachary SloanAug 22, 2025
      If the thermometer in the Symmons TempControl outlet rises to the temperature of the heater when there's no draw (i.e., no sinks or showers running), it indicates that there is no circulation of tempered water because the return line is piped to the hot water source only. To fix this, re-pipe the system to diagram 2 or 3 (pg. 9), which allows the discharge of the pump (tempered water return) to go back to the hot water source and the cold inlet of the TempControl.
  • K
    Kevin HillAug 27, 2025
    What to do if I cannot adjust the temperature on my Symmons 7-200?
    • U
      uwatsonAug 27, 2025
      If you cannot elevate or decrease tempered water by turning the adjustment bolt on your Symmons Control Unit, the piston may be stuck with foreign matter. Remove the cartridge and soak it in household vinegar for an hour. If the piston does not free after soaking, replace the cartridge.
  • M
    Marvin EdwardsSep 1, 2025
    Why does the temperature keep rising in Symmons 7-200 Control Unit?
    • N
      Nathan OrtegaSep 1, 2025
      If the temperature of your Symmons Control Unit rises unexpectedly, it could be because it's not piped according to Diagrams 2 or 3, or the ball valve is too far open. Ensure a check valve is installed on the cold supply to the controller, or adjust the ball valve as shown in diagram 2 or 3 on page 9.

Summary

Product Specifications

Compliance Standards

Lists applicable industry standards and certifications for the TempControl valve.

Dimensions for Model 7-102

Dimensions for Models 7-200, 7-400, 7-500, 7-700

Dimensions for Models 7-900, 7-1000

Parts Breakdown for Model 7-102

Parts Breakdown for Models 7-200, 7-400, 7-500, 7-700

Parts Breakdown for Models 7-900, 7-1000

Installation Guide

Technical Assistance and Sizing

Guidance on selecting and sizing the correct TempControl valve or system.

TempControl Location

Considerations for valve placement and its impact on performance.

Installation Tips

Key recommendations for proper installation and initial setup.

Piping Diagrams

Operation and Maintenance

Operation and Adjustment

Procedures for adjusting the TempControl valve for desired temperature and flow.

Maintenance Procedures

Guidelines for cleaning and maintaining the TempControl valve for optimal performance.

Cartridge Removal and Replacement

Seasonal Use

Instructions for seasonal storage to prevent freeze damage.

Trouble Shooting Chart

Symmons 7-200 Specifications

General IconGeneral
BrandSymmons
Model7-200
CategoryControl Unit
LanguageEnglish

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