Synrad FH FLYER 3D - maintenance;troubleshooting

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maintenance/

troubleshooting

SYNRAD FH Series Flyer Operator’s Manual Version 3.4

177

Use information in this chapter to perform maintenance and troubleshooting on the FH

Series Flyer marking head.

This chapter contains the following information:

■

Maintenance – explains typical maintenance procedures for the FH Series Flyer

marking head.

■

Troubleshooting – describes how to troubleshoot common marking head problems.

Main Page

Table of Contents4
- Figure 1-1 Typical FH Flyer Static Marking Setup32
- Figure 1-2 FH Flyer Shipping Kit Contents35
- Figure 1-3 Installing the Mounting Rail39
- Figure 1-4 Mounting the L-Bracket39
- Figure 1-5 Mounting the Flyer Head40
- Figure 1-6 Installing the Beam Enclosure Tube40
- Figure 1-7 Mounting the Laser41
- Figure 1-10 Connecting the Laser Control Cable44
- Figure 1-9 Polarity of Flyer's Power Jack44
- Figure 1-11 Connecting the USB Communication Cable46
- Figure 1-12 Creating a New Flyer Device Name49
- Figure 1-13 Flyer IP Address Ranges Dialog53
- Operation69
Controls and Indicators70
Initial Start-Up71
- Test Firing the Laser71
- Marking in Winmark Control Mode73
- Stand-Alone Operation77
Introduction78
- Stand-Alone Definitions78
- Control Modes78
- Supported Functions79
Winmark Pro/Fh Flyer Interface80
- Version Requirements for Stand-Alone Operation80
- Stand-Alone Set-Up80
- Stand-Alone Toolbar81
- Filestore Structure82
- Fonts89
- Configuring a Network Share91
Configuration92
- Stand-Alone Development92
- Stand-Alone Automation94
- Stand-Alone, Master Control File96
- Tracking117
Introduction118
- Tracking Setup118
Tracking Definitions119
Tracking Mark Criteria123
- Tracking (Cont.)123
Tracking Hardware125
- Position Encoder125
- Part Sensor130
- DC Power Supply134
Winmark Pro Tracking Setup135
Determining Line Speed140
- Line Speed Formula140
- Sample Calculations140
Tracking Optimization142
- Text142
- Graphics143
- Mark Placement144
- Line Speed Optimization144
- Summary145
- Technical Reference147
FH Flyer Technical Overview149
- Marking Head149
- Beam Expansion149
- Lens Specifications150
Input/Output Circuitry151
- User Interface Overview151
- Internal +15 VDC Supply153
- Digital Input Circuitry153
- Digital Output Circuitry160
- FH Index/Tracker to Flyer Conversion164
- FH Smart to Flyer Conversion168
USB Port171
- USB Connections171
- Electrical Isolation/Electrical Noise171
Ethernet Port172
- Ethernet Overview172
- Ethernet Port Leds172
- Ethernet/Flyer Cabling173
Fast Acting Safety Interlock175
Flyer Web Interface177
- Technical Reference (Cont.)177
Firmware Upgrades178
Clearing Mark179
Over-Temperature Warning181
Custom Test Mark Feature182
- Overview183
- Test Mark Control Options183
- Creating a Custom Test Mark184
- Setting Test Mark Control Options184
- Downloading a Custom Test Mark File185
- Custom Test Mark I/O185
General Specifications186
FH Flyer Package Outline Drawing193
FH Flyer/Model 48-5 Package Outline Drawing197
FH Flyer/Firestar V30 Package Outline Drawing198
Maintenance207
- Daily Inspections208
- Storage/Shipping209
- Lens Mount Removal/Replacement209
- Cleaning Optics211
Troubleshooting213
- Indicator Leds214
- FH Series Flyer Marking Head215
- Stand-Alone Mode220
- Tracking Mode221
- Automation I/O222
- Laser Marking FAQ223
- Appendix A226
- Cooling FH Flyer226
- Heat Load Factors226
- Calculating Heat Load228
- Mounting an Auxiliary Cooling Fan232
Cooling226
- Appendix B234
- Input Measurements234
- Setup234
- Output Measurements236
Power Measurements234
- Appendix C238
- Mounting Guidelines238
- Standard Mounting238
- In-Line Mounting239
- Offset Mounting239
Alternate Mounting Configurations238
Beam Expansion/Path Length240

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