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FH FLYER
Synrad FH FLYER User Manual
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F
lyer 3D Head
Operat
or
’
s
Manual
™
4600 Campus Place
Mukilteo,
W
A 98275
1.800.SYNRAD1
tel
1.425.349.3500
fax
1.425.349.3667
e
-mail
synr
ad@synrad.com
web
ww
w
.synrad.c
om
FH
MARKING HEAD
FL
YE
R
2
Table of Contents
Table of Contents
4
Figure 1-1 Typical FH Flyer Static Marking Setup
32
Figure 1-2 FH Flyer Shipping Kit Contents
35
Figure 1-3 Installing the Mounting Rail
39
Figure 1-4 Mounting the L-Bracket
39
Figure 1-5 Mounting the Flyer Head
40
Figure 1-6 Installing the Beam Enclosure Tube
40
Figure 1-7 Mounting the Laser
41
Figure 1-10 Connecting the Laser Control Cable
44
Figure 1-9 Polarity of Flyer's Power Jack
44
Figure 1-11 Connecting the USB Communication Cable
46
Figure 1-12 Creating a New Flyer Device Name
49
Figure 1-13 Flyer IP Address Ranges Dialog
53
Operation
69
Controls and Indicators
70
Initial Start-Up
71
Test Firing the Laser
71
Marking in Winmark Control Mode
73
Stand-Alone Operation
77
Introduction
78
Stand-Alone Definitions
78
Control Modes
78
Supported Functions
79
Winmark Pro/Fh Flyer Interface
80
Version Requirements for Stand-Alone Operation
80
Stand-Alone Set-Up
80
Stand-Alone Toolbar
81
Filestore Structure
82
Fonts
89
Configuring a Network Share
91
Configuration
92
Stand-Alone Development
92
Stand-Alone Automation
94
Stand-Alone, Master Control File
96
Tracking
117
Introduction
118
Tracking Setup
118
Tracking Definitions
119
Tracking Mark Criteria
123
Tracking (Cont.)
123
Tracking Hardware
125
Position Encoder
125
Part Sensor
130
DC Power Supply
134
Winmark Pro Tracking Setup
135
Determining Line Speed
140
Line Speed Formula
140
Sample Calculations
140
Tracking Optimization
142
Text
142
Graphics
143
Mark Placement
144
Line Speed Optimization
144
Summary
145
Technical Reference
147
FH Flyer Technical Overview
149
Marking Head
149
Beam Expansion
149
Lens Specifications
150
Input/Output Circuitry
151
User Interface Overview
151
Internal +15 VDC Supply
153
Digital Input Circuitry
153
Digital Output Circuitry
160
FH Index/Tracker to Flyer Conversion
164
FH Smart to Flyer Conversion
168
USB Port
171
USB Connections
171
Electrical Isolation/Electrical Noise
171
Ethernet Port
172
Ethernet Overview
172
Ethernet Port Leds
172
Ethernet/Flyer Cabling
173
Fast Acting Safety Interlock
175
Flyer Web Interface
177
Technical Reference (Cont.)
177
Firmware Upgrades
178
Clearing Mark
179
Over-Temperature Warning
181
Custom Test Mark Feature
182
Overview
183
Test Mark Control Options
183
Creating a Custom Test Mark
184
Setting Test Mark Control Options
184
Downloading a Custom Test Mark File
185
Custom Test Mark I/O
185
General Specifications
186
FH Flyer Package Outline Drawing
193
FH Flyer/Model 48-5 Package Outline Drawing
197
FH Flyer/Firestar V30 Package Outline Drawing
198
Maintenance
207
Daily Inspections
208
Storage/Shipping
209
Lens Mount Removal/Replacement
209
Cleaning Optics
211
Troubleshooting
213
Indicator Leds
214
FH Series Flyer Marking Head
215
Stand-Alone Mode
220
Tracking Mode
221
Automation I/O
222
Laser Marking FAQ
223
Appendix A
226
Cooling FH Flyer
226
Heat Load Factors
226
Calculating Heat Load
228
Mounting an Auxiliary Cooling Fan
232
Cooling
226
Appendix B
234
Input Measurements
234
Setup
234
Output Measurements
236
Power Measurements
234
Appendix C
238
Mounting Guidelines
238
Standard Mounting
238
In-Line Mounting
239
Offset Mounting
239
Alternate Mounting Configurations
238
Beam Expansion/Path Length
240
4
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Synrad FH FLYER Specifications
General
Laser Type
CO2
Wavelength
10.6 µm
Beam Diameter
9 mm
Marking Field
Up to 600 mm x 600 mm
Cooling Method
Air-cooled
Operating Voltage
48 VDC
Power Output
10 W
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