Synrad FH FLYER - Page 2

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Flyer 3D Head

Marking System

Operator’s Manual

Version 3.4

SYNRAD

is a registered trademark of Novanta Corporation.

Novanta Corporation

DATE: February 2019

MARKING HEAD

FLYE

Main Page

Table of Contents4
- Figure 1-1 Typical FH Flyer Static Marking Setup32
- Figure 1-2 FH Flyer Shipping Kit Contents35
- Figure 1-3 Installing the Mounting Rail39
- Figure 1-4 Mounting the L-Bracket39
- Figure 1-5 Mounting the Flyer Head40
- Figure 1-6 Installing the Beam Enclosure Tube40
- Figure 1-7 Mounting the Laser41
- Figure 1-10 Connecting the Laser Control Cable44
- Figure 1-9 Polarity of Flyer's Power Jack44
- Figure 1-11 Connecting the USB Communication Cable46
- Figure 1-12 Creating a New Flyer Device Name49
- Figure 1-13 Flyer IP Address Ranges Dialog53
- Operation69
Controls and Indicators70
Initial Start-Up71
- Test Firing the Laser71
- Marking in Winmark Control Mode73
- Stand-Alone Operation77
Introduction78
- Stand-Alone Definitions78
- Control Modes78
- Supported Functions79
Winmark Pro/Fh Flyer Interface80
- Version Requirements for Stand-Alone Operation80
- Stand-Alone Set-Up80
- Stand-Alone Toolbar81
- Filestore Structure82
- Fonts89
- Configuring a Network Share91
Configuration92
- Stand-Alone Development92
- Stand-Alone Automation94
- Stand-Alone, Master Control File96
- Tracking117
Introduction118
- Tracking Setup118
Tracking Definitions119
Tracking Mark Criteria123
- Tracking (Cont.)123
Tracking Hardware125
- Position Encoder125
- Part Sensor130
- DC Power Supply134
Winmark Pro Tracking Setup135
Determining Line Speed140
- Line Speed Formula140
- Sample Calculations140
Tracking Optimization142
- Text142
- Graphics143
- Mark Placement144
- Line Speed Optimization144
- Summary145
- Technical Reference147
FH Flyer Technical Overview149
- Marking Head149
- Beam Expansion149
- Lens Specifications150
Input/Output Circuitry151
- User Interface Overview151
- Internal +15 VDC Supply153
- Digital Input Circuitry153
- Digital Output Circuitry160
- FH Index/Tracker to Flyer Conversion164
- FH Smart to Flyer Conversion168
USB Port171
- USB Connections171
- Electrical Isolation/Electrical Noise171
Ethernet Port172
- Ethernet Overview172
- Ethernet Port Leds172
- Ethernet/Flyer Cabling173
Fast Acting Safety Interlock175
Flyer Web Interface177
- Technical Reference (Cont.)177
Firmware Upgrades178
Clearing Mark179
Over-Temperature Warning181
Custom Test Mark Feature182
- Overview183
- Test Mark Control Options183
- Creating a Custom Test Mark184
- Setting Test Mark Control Options184
- Downloading a Custom Test Mark File185
- Custom Test Mark I/O185
General Specifications186
FH Flyer Package Outline Drawing193
FH Flyer/Model 48-5 Package Outline Drawing197
FH Flyer/Firestar V30 Package Outline Drawing198
Maintenance207
- Daily Inspections208
- Storage/Shipping209
- Lens Mount Removal/Replacement209
- Cleaning Optics211
Troubleshooting213
- Indicator Leds214
- FH Series Flyer Marking Head215
- Stand-Alone Mode220
- Tracking Mode221
- Automation I/O222
- Laser Marking FAQ223
- Appendix A226
- Cooling FH Flyer226
- Heat Load Factors226
- Calculating Heat Load228
- Mounting an Auxiliary Cooling Fan232
Cooling226
- Appendix B234
- Input Measurements234
- Setup234
- Output Measurements236
Power Measurements234
- Appendix C238
- Mounting Guidelines238
- Standard Mounting238
- In-Line Mounting239
- Offset Mounting239
Alternate Mounting Configurations238
Beam Expansion/Path Length240

Synrad FH FLYER - Page 2

Table of Contents

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