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GTC-1600
Tadano GTC-1600 - User Manual
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Oper
ation
T
elescopic Boom Crawler Crane
GTC-1600 Operation Manual—US
GTC-1600
Serial Number:
160-___
Document Number:
99600151358_A
Do not operate the GTC-1600 without rst reading and understanding this manual.
Keep this manual in the operator cab for reference.
OPTIMAL lifting performance at any track
WIDTH
2
Table of Contents
Main Page
Default Chapter
9
Table of Contents
9
Chapter 1: Safety
17
Safety Introduction
17
Basic Safety Rules
17
Safety Devices
17
Signal Words
18
General Safety Precautions
19
Precautions before Starting the Engine
19
Precautions During Operation
23
Safety Instructions
39
Recommended Hand Signals
39
Safety and Instruction Markings
42
Upper Rotating Frame Markings
42
Undercarriage Markings
44
Boom Markings
46
Operator Cab Markings
48
Chapter 2: Specifications
49
General Data
49
Boom
49
Auxiliary Boom Head
49
Upper Counterweight
49
Carbody Counterweight
49
Winches
50
Travel
50
Swing
50
Automatic Moment Limiter
51
Frame
51
Operator Cab
51
Engine
51
Electrical System
52
Fuel System
52
Side Frames
52
Telematics
52
Hydraulic System
52
Optional Equipment
53
Dimensions
54
Transport Dimensions
55
Transport Dimensions-Upper Counterweight
56
Transport Dimensions-Optional Lifting Attachments
57
Oil Specifications
58
Capacities and Specifications
60
Chapter 3: Component Location and Overview
61
Exterior Views
61
Cab Controls and Switches
63
Joysticks
66
Right Joystick
67
Major Axis Functions
67
Standard Mode
67
Major Axis Functions
68
Travel Mode
68
Left Joystick
69
Major Axis Functions
69
Standard and Travel Modes
69
Upper Right Control Console
70
Upper Left Control Console
74
Remote Controls
76
Counterweight and Jib Remote
76
Carbody Jack Remote
78
Multifunction Display
80
Chapter 4: Assembly from Transport
81
Unload GTC-1600 from Trailer
83
Install Track Frames
86
Install Carbody Counterweights
90
Install Upper Counterweight
92
Upper Counterweight Configurations
92
Assembling and Installing Upper Counterweight Configurations
93
Optional Jib Deployment and Installation
97
Chapter 5: Disassembly for Transport
98
Remove Upper Counterweight
100
Stow Hydraulic Connectors
102
Remove Carbody Counterweight
103
Remove Track Frames
104
Load on Trailer
107
Optional Jib Stowage
107
Chapter 6: Operation
108
Using the Battery Disconnect Switch
108
Entering the Cab
109
Starting the Engine
112
Standard Engine Control
113
Foot Throttle
113
Throttle Potentiometer
113
Auto Idle Engine Control
113
Adaptive Throttle
113
Set Point
113
Engine Exhaust Aftertreament System
113
Stopping the Engine
114
After Stopping the Engine
114
Multifunction Display
115
Home Page
116
Warnings
118
Warnings, Warning Codes, and Alarms on Home Page
118
DEF Level and Engine Power
120
DEF Level Gauge
120
Engine Exhaust Aftertreament System Status
120
DEF Quality Problems
121
Frozen DEF
122
SCR System Problems
122
Exhaust Gas
123
Warning Codes
124
AML Alarms
125
Muting AML Alarm
125
Controlled Swing Mode
126
Crane Control Mode
126
Free Swing Mode
126
MFD Screen DIM Mode
126
Select Swing Mode
126
Swing Modes
126
Crane Status
127
Automatic Moment Limiter
129
AML Screen Sections
130
Warning/Alert Section
131
Operation Status Section
132
Input Section
133
Before AML Registration and Function Check
134
Configure the Counterweight in AML
134
Registration of Operating Status and Function Check of Automatic Moment Limiter
134
Configure the Tracks and Carbody Jacks in AML
135
Configure the Boom in AML
137
Configure the Boom Telescope Pattern in AML
138
Configure the Parts of Line in AML
139
Inspect the Registration in AML
140
After the AML Registration and Inspection
141
Alarm and Recovery Operation
142
Warning Codes and Alarm
142
Stop/Warning Alarms
142
Other Functions
147
Work Range Limits
147
Display of Limit Function State
148
Cancelling Boom Angle, Lifting Height, and Load Radius Limit
149
Registering Boom Angle, Lifting Height, and Load Radius Limit
149
Cancelling Swing Range Limit
150
Registering Swing Range Limit
150
Cancelling Boundary Plane Limits
151
Registering Boundary Plane A1 to A2
151
Registering Boundary Plane B1 to B2
151
Registering Boundary Plane Limit
151
Alarm for Work Range Limit and Recovery Operation
152
Registering TARE
152
Cancelling TARE
152
Presets
153
Adjusting MFD Screen Brightness/Contrast
153
Transmitting Telematics Data
153
Adjusting Swing Sensitivity
156
Resetting Hook Block Travel
157
Setting Alarm
157
Setting Rope Payout Length
157
Swing Operation
157
Winch Drum Rotation
157
Circulation-Hydraulic Warm/Cool
158
Setting (Optional) Anemometer Alarm Threshold
158
Engine Exhaust Aftertreament System Cleaner
159
Automatic Cleaning of Engine Exhaust Aftertreament System
159
Manual Cleaning of Engine Exhaust Aftertreament System
160
Disabling and Enabling Cleaning of Engine Exhaust Aftertreament System
161
Fuel Consumption Rate
162
Creating New Historical Records
163
Fuel Consumption History
163
Travel Controls
164
Standard Mode
164
Travel Mode
164
High Speed / Low Speed Travel
164
Tracks Extend/Retract
164
Tracks Extend
164
Tracks Retract
164
OPTI-WIDTH™ Track Width Zones
165
Winch Operation
166
Winch Warm-Up Procedure
166
Main Winch
166
Standard Mode
166
Travel Mode
166
Aux Winch
166
Anti-Two-Block (A2B) Control
167
Overload Control
167
Last Wrap Control
167
Boom Controls
168
Boom Hoist
168
Boom Telescope
168
Boom Telescope Examples
168
Boom Telescope on MFD
171
Boom Telescope Settings
171
Operation Status
173
Telescope Status
173
B-Pins Status
174
C-Pins Status
174
Temperature Condition
174
Standard Telescope Mode
175
Telescope Without a Lifted Load
175
Low Temperature Telescope
176
Telescope with a Lifted Load
176
Maintenance Telescope Mode
177
Backward Stability Control
178
Swing Controls
178
Free and Controlled Swing Modes
178
Swing Park Brake
179
Working Status Lights
179
Exterior Cameras
180
Reeving
181
Parts-Of-Line
182
Cold Weather Operation
183
Fuel Selection
183
Hydraulic Fluid Operating Temperature
183
DEF Operating Temperature
183
If DEF Is Frozen
183
Boom Telescope Operating Temperature
184
Cancel Cold Weather Telescope Mode
184
Chapter 7: Maintenance and Inspection
186
Maintenance Safety
186
Replacement Parts
188
Inspection
189
Lubrication and Maintenance
189
Maintenance Intervals
189
GTC-1600 Inspection and Maintenance-Daily
196
Inspect for Engine Oil Leaks
196
Inspect Engine Oil Level
196
Inspect Coolant System for Leaks
196
Inspect Engine Coolant Level
197
Inspect Hydraulic Oil Level
198
Inspect Return Filter Clog Indicator and Pilot Filter Clog Indicator
199
Inspect Air Filter Clog Indicator
199
Inspect Hydraulic System for Leaks
200
Inspect Fuel Level
200
Drain Fuel/Water Separator
200
Clean Air Cleaner
201
Inspect Swing System
201
Inspect Electrical Equipment
201
Inspect Engine Exhaust Aftertreament System
201
Drain and Replace DEF, if Necessary
201
Operate Manual Lubrication System, Unless Automatic System Installed
202
Operate Automatic Lubrication System
203
To Activate the Automatic Lubrication System Manually
203
GTC-1600 Inspection and Maintenance-50 Hours/Weekly
204
Inspect Track Drive Reducer Oil Level
204
Clean and Lubricate Track Extend Beams
204
Lubricate Boom
205
Lubricate Slew Ring Gear and Pinion
205
Inspect and Adjust Track Tension
206
GTC-1600 Inspection and Maintenance-100 Hours
207
Inspect Swing Drive Reducer Oil Level
207
Inspect Batteries and Cables
207
Lubricate Operator Cab
207
GTC-1600 Inspection and Maintenance-200 Hours
208
Clean Engine Crankcase Breather
208
Drain Water and Sediment from Fuel
208
Replace Fuel Filter
208
Clean Hydraulic Oil Cooler Fins
209
Inspect and Clean Windshield Wiper Blades
209
Inspect Windshield Washer Fluid
209
GTC-1600 Inspection and Maintenance-500 Hours
210
Change Engine Oil and Filter
210
Clean Charge Air and Water Radiator
210
Inspect Undercarriage
210
Inspect Slew Ring
211
Inspect Slew Ring Fasteners
211
Inspect Slew Device for Wear
211
Inspect AML Rated Capacity Indicator
211
GTC-1600 Inspection and Maintenance-1000 Hours
212
Inspect Hydraulic Fan for Proper Operation
212
Change Hydraulic Filter Elements
212
Inspect Engine Cooling Fan for Proper Operation
213
Change Swing Drive Reducer Oil
213
Inspect Starter
214
Treat Door Lock and Seal
214
Inspect Air Conditioning and Heating System
214
Inspect Automatic Lubrication System
214
Change Track Drive Reducer Oil
215
GTC-1600 Inspection and Maintenance-2000 Hours
216
Change Hydraulic Oil
216
Change Engine Coolant
217
Inspect Swing Mechanism
218
Bleed Swing Drive Brake
218
Inspect Swing Drive Brake
218
Winch Inspection and Maintenance-Daily
219
Inspect Winches and Wire Rope
219
How to Inspect Wire Rope
220
Winch Inspection and Maintenance-500 Hours
221
Inspect Winch Oil Level
221
Inspect Winch Drum
221
Winch Inspection and Maintenance-1000 Hours
222
Change Winch Oil
222
Inspect Winch Mounting Bolts for Proper Torque
222
Wire Rope Inspection and Maintenance-As Necessary
223
Removing Wire Rope
223
Unwinding Wire Rope
224
Cutting Wire Rope
225
Installing Wire Rope
225
Break in New Wire Rope before First Use
228
Handling Wire Rope
228
Disentangling Wire Rope
229
Other Specifications
230
Maintenance-Visual Overviews
232
Chapter 8: Backup System Operation
236
Backup Control System
236
Operating Main Functions
237
Operating Backup Swing Brake Release
239
Operating Secondary Functions
240
Enabling High Pressure
240
Activating the Functions
241
Chapter 9: Emergency Boom Operation
242
Emergency Boom Operation Overview
242
If Boom Telescope Is Not Possible
242
Monitor MFD During Emergency Telescope Operation
244
When the C-Pin Position or B/C-Pin Sensor Fails
246
Operate with MFD
246
Monitor MFD During Emergency Telescope Operation
247
Retract Boom
247
If During Telescope Operation, the Boom Extends/Retracts
248
If During Telescope Operation, the Telescope Cylinder Extends/Retracts, but the Boom Does Not
251
If During Telescope Operation, Neither the Telescope Cylinder nor the Boom Extends/Retracts
255
When the C-Pin Position and B/C-Pin Sensors Work Properly, but the Cylinder Length Detector Fails
256
Operate with MFD
256
Monitor MFD During Emergency Telescope Operation
257
Retract Boom
258
If C-Pin Position Indicator Displays Correct Telescope Section 1-5 Info, and C-Pin Lock Icon (Green) and B-Pin Unlock Icon (White) Display
259
If C-Pin Position Indicator Displays Incorrect Telescope Section 1-5 Info, and C-Pin Unlock Icon (White) and B-Pin Lock Icon (Green) Display
262
If C-Pin Position Indicator Displays Correct Telescope Section 1-5 Info, and C-Pin Lock Icon (Green) and B-Pin Lock Icon (Green) Display
264
When the MFD or Telescope Control Output Fails, but the Cylinder Length, C-Pin Position, and B/C-Pin Sensors Function Normally
265
Operate with Emergency Telescope Operation Box
266
Monitor MFD During Emergency Telescope Operation
266
Retract Boom
267
If C-Pin Position Indicator Displays Correct Telescope Section 1-5 Info, and C-Pin Lock and B-Pin Unlock Indicators Illuminate
268
If C-Pin Position Indicator Displays Incorrect Telescope Section 1-5 Info, and C-Pin Unlock and B-Pin Lock Indicators Illuminate
271
If C-Pin Position Indicator Displays Correct Telescope Section 1-5 Info, and C-Pin Lock and B-Pin Unlock Indicators Illuminate
275
Appendix A: Jib Setup and Stowage
276
Jib Overview
276
Crank Handle Tool
278
Enable Remote Control
279
Mount Main Jib
280
Support Main Jib or Jib Extension Weight with Wire Rope
289
Mount Jib Extension
291
Manually Change Jib Angle
295
Stow Jib Extension
297
Stow Main Jib
298
Stow Jib Extension on Boom
300
Appendix B: Anemometer (Optional
302
Installing the Anemometer
302
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Tadano GTC-1600 Specifications
General
Brand
Tadano
Model
GTC-1600
Category
Construction Equipment
Language
English
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