0-8
Operating procedures ............................ 3-16
Prohibited operations .........................3-16
Cautions on operating ....................... 3-19
Cautions on traveling on slopes ........ 3-20
Operations possible with this
machine............................................. 3-22
Parking the machine
.............................. 3-25
Parking .............................................. 3-25
Inspection and checks after stopping
the engine.......................................... 3-25
Handling in cold climates
....................... 3-26
Preparing for cold climates ................3-26
Cautions after operations ................... 3-26
After the cold climate ......................... 3-26
Handling rubber tracks .......................... 3-27
Prohibitions ........................................3-27
Cautions ............................................ 3-28
Preventing the rubber tracks from
coming off
......................................... 3-28
Handling the engine ............................... 3-30
Prohibitions ........................................3-30
Cautions ............................................ 3-30
Diesel fuel .......................................... 3-30
Transport .........................................4-1
Loading and unloading ............................ 4-2
Hoisting the machine ............................... 4-3
Securing the machine .............................. 4-5
Maintenance ....................................5-1
General .................................................... 5-2
Maintenance overview ......................... 5-2
Cautions on maintenance .................... 5-2
Service data ............................................ 5-4
Fuel and lubricant table ........................ 5-4
Regularly replace the hydraulic oil ........5-8
List of consumables ............................. 5-9
List of tools (If equipped) .................... 5-10
List of tightening torques ...................5-11
Safety-critical parts ................................ 5-12
Maintenance list ..................................... 5-14
Walk-around inspection ......................... 5-16
Inspecting by opening the engine
hood and rear door
............................ 5-16
Inspecting by walking around the
machine............................................. 5-17
Inspecting while sitting in the operator’
s
seat ................................................... 5-17
Daily inspection (every 10 hours) ............ 5-18
Inspecting and replenishing the
coolant
.............................................. 5-18
Inspecting and replenishing the engine
oil
...................................................... 5-19
Inspecting the water separator ........... 5-20
Inspecting the fuel level ...................... 5-20
Inspecting the hydraulic oil tank level
and replenishing
................................ 5-21
Lubricating the working equipment .... 5-22
Inspecting and removing combustible
materials from the rear and belly of
machine............................................. 5-23
After the initial 50 hours
(only for new machines)
......................... 5-24
Replacing the engine oil and the oil
filter
................................................... 5-24
Replacing the hydraulic oil return filter . 5-26
Replacing the pilot line filter ................ 5-27
Inspecting and adjusting the fan belt .. 5-28
Inspecting and adjusting the compressor
belt (AC) ............................................ 5-30
Every 50 hours ...................................... 5-31
Inspecting and adjusting the track
tension
.............................................. 5-31
Draining the water from the fuel tank ..5-32
Inspecting the battery fluid level and
replenishing .......................................5-33
Inspecting the bucket stoppers
(bolts/nuts)
......................................... 5-34
Inspecting for and removing any
combustibles around the battery ........5-35
Every 100 hours .................................... 5-37
Cleaning the water separator ............. 5-37
After the initial 250 hours
(only for new machines)
......................... 5-38
Replacing the travel motor gear oil ..... 5-38
Every 250 hours .................................... 5-39
Inspecting and adjusting the fan belt .. 5-39
Inspecting and adjusting the compressor
belt (AC) ............................................ 5-39
Replacing the air cleaner element ...... 5-40
Cleaning the radiator fins and the oil
cooler fins
.......................................... 5-41
Cleaning the condenser (AC) ............. 5-41
Cleaning the air filters (AC) ................. 5-42
Inspecting the refrigerant (gas) level
(AC)
................................................... 5-43
Every 500 hours .................................... 5-45
Replacing the engine oil and the oil
filter
................................................... 5-45
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