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Takeuchi
Compact Loader
TL12
Takeuchi TL12 User Manual
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5-22
MAINTENANCE
LUBRICA
TING THE WORKING EQUIPMENT
1.
Keep the machine configuration as shown in the diagram above, lower the working
equipment to the ground, and then stop the engine.
2.
Use the grease gun to lubricate the gr
ease fittings.
3.
Wipe off the excess grease.
DAIL
Y INSPECTION (EVER
Y 10 HOURS)
169
171
Table of Contents
Introduction
4
Machine Description
6
Table of Contents
9
General Precautions
14
Precautions When Preparing
23
Precautions When Starting
26
Precautions When Operating
29
Precautions When Stopping
39
Precautions When Transporting
40
Precautions on Maintenance
42
Safety Signs (Decals)
54
Controls
59
Names of Components
60
Covers
62
Ignition Key
62
Fuel Filler Port
62
Engine Hood
63
Rear Door
63
Cab
64
Cab Door
64
Side Window
66
Emergency Exit
67
Fuse Box
67
Lift Arm Stopper
68
Seat and Seat Belt
70
Seat
70
Seat Belt
71
3 Point Seat Belt (Optional)
71
Instrument Cluster
72
Warning Lamps
72
Indicators
73
Meters
73
Multi-Data Display
74
Switches
82
Ignition Switch
82
Engine Shutdown Switch
82
Horn Button
82
Float Button
83
Throttle Controller
83
Multifunction Buttons
84
Auxiliary Hydraulic Switches
84
Travel Speed Button
86
Front Wiper Switch (Optional)
87
Rear Wiper Switch (Optional)
87
Front Light Switch
87
Tail Light Switch
87
Eco/Power Mode Select Switch
88
DPF Manual Regeneration/Inhibit Select Switch
88
Auxiliary 1St Flow Rate Select Switch
90
Parking Brake Switch (TL12 Optional)
90
Ride Control Switch (TL10/TL12 Optional)
91
Aux. 2Nd/14-Pin Connector Select Switch (TL10/TL12 Optional)
91
14-Pin Connector G/H Select Switch (Optional)
91
Levers and Pedal
92
Safety Bar
92
Throttle Lever (TL10/TL12)
92
Throttle Pedal (Optional)
92
Right Control Lever
93
Left Control Lever
93
Accessories
94
Air Conditioner
94
External Power Socket
98
Interior Light
98
Mirrors
99
Radio (for Cab Optional)
99
Auxiliary Hydraulic Lines (Optional)
106
Aux. 2Nd Lines (TL10/TL12 Optional)
108
High-Flow Hydraulic System (if Equipped)
110
Lift Arm Lower Button (if Equipped)
111
Blow by Heater Lamp (if Equipped)
112
Active Power Control (if Equipped)
112
Operation
113
Before Starting Operation
114
Getting on or off the Machine
114
Walk-Around Inspection
114
Daily Inspection
114
Starting and Stopping the Engine
115
Before Starting the Engine
115
Starting the Engine
116
Warming up the Engine
117
Stopping the Engine
118
Operating the Machine
120
Lever Pattern (ISO)
120
Lever Pattern (H) (if Equipped)
121
Warming up the Machine (Hydraulic Oil)
122
Inspection after Warm-Up
123
Traveling the Machine
124
Stopping Travel
126
Operating the Working Equipment
126
Operating Procedures
128
Prohibited Operations
128
Cautions on Operating
131
Cautions on Traveling on Slopes
132
Operations Possible with this Machine
134
Parking the Machine
137
Parking
137
Inspection and Checks after Stopping the Engine
137
Handling in Cold Climates
138
Preparing for Cold Climates
138
Cautions after Operations
138
After the Cold Climate
138
Handling Rubber Tracks
139
Prohibitions
139
Cautions
140
Preventing the Rubber Tracks from Coming off
140
Handling the Engine
142
Prohibitions
142
Cautions
142
Diesel Fuel
142
Transport
143
Loading and Unloading
144
Hoisting the Machine
145
Securing the Machine
147
Maintenance
149
General
150
Maintenance Overview
150
Cautions on Maintenance
150
Service Data
152
Fuel and Lubricant Table
152
Regularly Replace the Hydraulic Oil
156
List of Consumables
157
List of Tools (if Equipped)
158
List of Tightening Torques
159
Safety-Critical Parts
160
Maintenance List
162
Walk-Around Inspection
164
Inspecting by Opening the Engine Hood and Rear Door
164
Inspecting by Walking Around the Machine
165
Inspecting While Sitting in the Operator's Seat
165
Daily Inspection (Every 10 Hours)
166
Inspecting and Replenishing the Coolant
166
Inspecting and Replenishing the Engine Oil
167
Inspecting the Water Separator
168
Inspecting the Fuel Level
168
Inspecting the Hydraulic Oil Tank Level and Replenishing
169
Lubricating the Working Equipment
170
Inspecting and Removing Combustible Materials from the Rear and Belly of Machine
171
After the Initial 50 Hours (Only for New Machines)
172
Replacing the Engine Oil and the Oil Filter
172
Replacing the Hydraulic Oil Return Filter
174
Replacing the Pilot Line Filter
175
Inspecting and Adjusting the Fan Belt
176
Inspecting and Adjusting the Compressor Belt (AC)
178
Every 50 Hours
179
Inspecting and Adjusting the Track Tension
179
Draining the Water from the Fuel Tank
180
Inspecting the Battery Fluid Level and Replenishing
181
Inspecting the Bucket Stoppers (Bolts/Nuts)
182
Inspecting for and Removing any Combustibles Around the Battery
183
Every 100 Hours
185
Cleaning the Water Separator
185
After the Initial 250 Hours (Only for New Machines)
186
Replacing the Travel Motor Gear Oil
186
Every 250 Hours
187
Inspecting and Adjusting the Fan Belt
187
Inspecting and Adjusting the Compressor Belt (AC)
187
Replacing the Air Cleaner Element
188
Cleaning the Radiator Fins and the Oil Cooler Fins
189
Cleaning the Condenser (AC)
189
Cleaning the Air Filters (AC)
190
Inspecting the Refrigerant (Gas) Level (AC)
191
Every 500 Hours
193
Replacing the Engine Oil and the Oil Filter
193
Replacing the Hydraulic Oil Return Filter
193
Replacing the Pilot Line Filter
193
Replacing the Travel Motor Gear Oil
193
Replacing the Fuel Filters
193
Adjusting or Replacing the Bucket Stoppers (Bolts/Nuts)
194
Every 1000 Hours
197
Cleaning the Engine Cooling System
197
Replacing the Hydraulic Oil and Cleaning the Suction Strainer
199
Inspecting and Adjusting the Engine Valve Clearance
201
Every 1500 Hours
202
Replacing the Oil Separator Element
202
Inspecting the Injector Tip
202
Inspecting the EGR Cooler
202
Inspecting the PCV Valve (TL10/TL12)
202
Every 3000 Hours
203
Inspecting the Turbocharger
203
Inspecting the EGR System
203
Every 6000 Hours
203
Cleaning the DPF
203
When Required
204
Replacing the Bucket or Attachment
204
Inspecting and Replenishing the Windshield Washer Fluid
206
Lubricating the Levers
206
Inspecting the Rubber Tracks
207
Every Year
208
Replacing the Receiver Drier
208
Tilting up the Canopy (Cab)
209
Maintenance During Extended Storage Period
210
Troubleshooting
211
Symptoms that Are Not Malfunctions
212
If the Engine Overheats
213
If the Battery Goes Dead
214
If a Fuse Blows
216
Inspecting and Replacing the Fuse
216
Inspecting the Fusible Link
218
Restarting after Adding Fuel
219
Bleeding Air from the Fuel System
219
If a Warning Lamp Flashes
220
Vehicle Error Code List
222
Engine Error Code List
223
Other Symptoms
226
Lowering the Lift Arms to the Ground
228
Towing
229
If the Cab or Canopy Is Damaged
230
Exhaust Gas Control System Error
231
Error Code List
231
Nox Control Diagnostic System (NCD)
232
Particulate Control Diagnostic System (PCD)
232
Limiting the Engine Output
233
Specifications
235
Basic Specifications
236
Machine Dimensions
240
Operating Ranges
244
Options
247
General Precautions
248
Safety Precautions
248
Cautions When Installing Attachments
248
Cautions When Operating Attachments
249
Hydraulic Quick-Hitch
250
Replacing the Bucket or Attachment
250
Quick-Couplers
252
4 Port Quick-Coupler (TL10/TL12)
253
Selecting a Lever Pattern
255
Switching the Lever Pattern
255
Seat (with a Switch Function)
256
Optional Equipment Mass
257
Takeuchi Fleet Management
258
Installing Optional Equipment on the Rear of the Machine
259
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Takeuchi TL12 Specifications
General
Brand
Takeuchi
Model
TL12
Category
Compact Loader
Language
English
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