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Taylor-Dunn TT-316-36 User Manual

Taylor-Dunn TT-316-36
180 pages
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Serial Number Starting: 166099
MANUAL MT-316-00
Operation, Troubleshooting and
Replacement Parts Manual
Models Inlcuded:
TT-316-36 (TT3-16)
Revision: C

Table of Contents

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Questions and Answers:

Taylor-Dunn TT-316-36 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelTT-316-36
CategoryUtility Vehicle
LanguageEnglish

Summary

Safety Rules and Operating Instructions

Safety Rules and Guidelines

Outlines essential safety rules for vehicle operation.

Driver Training Program

Details requirements and content for operator training.

Driver Qualifications

Lists minimum requirements for vehicle operators.

Vehicle Controls

Identifies and describes the function of vehicle controls.

Smart View Display

Explains the functions and indicators of the Smart View Display.

Smart View Display Fault Codes

Lists fault codes displayed by the Smart View system and their meanings.

Vehicle Operational Guidelines

Provides guidelines for safe and proper vehicle operation.

Periodic Maintenance Checklist

A checklist for regular vehicle maintenance tasks.

Daily Visual inspection

Daily checks to perform on the vehicle.

General Maintenance

Maintenance Guidelines

General guidelines for vehicle maintenance.

Troubleshooting Guide

A guide to diagnosing and resolving common vehicle issues.

Steering Component Service

Steering Gear and Column Assembly

Steps for disassembling and assembling the steering gear and column.

Brake Service

Inspect the Service Brake

Procedures for inspecting the vehicle's service brakes.

Inspect the Electric Parking brake

Procedure for inspecting the electric parking brake.

Bleed the Brake System

Procedure for bleeding air from the brake system.

Motor Service

Replacing the Brushes or Armature Bearing

Procedures for replacing motor brushes and bearings.

Transmission

Motor Removal and Installation

Steps for removing and installing the drive motor.

Removing and Installing the Rear Axles

Procedures for removing and installing rear axles.

Transmission Assembly

Steps for installing the transmission assembly.

Disassembly and Reassembly of the Primary Reduction Gear Case

Detailed steps for disassembling and reassembling the gear case.

Disassembling the 3rd Member

Procedures for disassembling the 3rd member.

Assembling the 3rd Member

Procedures for assembling the 3rd member.

Battery Service

Testing

Methods for testing battery condition and performance.

Charging

Information on charging vehicle batteries.

Sevcon Control System Troubleshooting

Test 1. CHECKING THE CONTROL LOGIC INPUTS

Tests to verify control logic input signals.

Test 2. TESTING THE MOTOR

Procedures for testing the drive motor's continuity and resistance.

Test 3. THE VEHICLE RUNS IN ONE DIRECTION ONLY

Troubleshooting steps for vehicles running in only one direction.

Test 4. KEY FAULT

Troubleshooting steps for key switch related faults.

Test 5. CONTACTOR COIL FAULT

Troubleshooting steps for contactor coil faults.

Test 6. ACCELERATOR MODULE FAULT

Troubleshooting steps for accelerator module faults.

Test 7. FORWARD AND REVERSE SWITCH FAULT

Troubleshooting steps for forward/reverse switch faults.

Test 8. ANTI-ROLLOFF FAULT

Troubleshooting steps for Anti-Rolloff feature faults.

Test 9. ELECTRIC MOTOR BRAKE

Troubleshooting steps for the electric motor brake.

Status LED Code Table

Explains LED codes indicating controller status or faults.

Smart View Fault Codes

Lists fault codes from the Smart View system and their causes.

Signet® Charger Troubleshooting

Important Notes and Instructions

Key instructions and notes for effective troubleshooting.

Status LED Error Code Table

Explains error codes indicated by the charger's status LEDs.

Troubleshooting

Step-by-step guide to resolving charger issues.

Wire Diagrams

Appendixes

Appendix C: Brake Lining Handling Precautions

Safety precautions for handling brake lining materials.

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