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TT-316-36
Taylor-Dunn TT-316-36 Service And Replacement Parts Manual
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TAYLOR-DUNN
®
F
READ THE OPERATOR’S MANUAL BEFORE OPERATING
THIS VEHICLE.
The operator’s manual contains important information
regarding the safe operation of this vehicle.
WARNING
Starting Serial Number: 200900
Ending Serial Number: See Introduction Chapter
Service and Replacement
Parts Manual
MANUAL
MT
-316-06
Model Numbers:
TT
-316-36
2
Table of Contents
Master
5
Table of Contents
5
About this Manual
8
How to Use this Manual
8
Introduction
8
Replacement Parts
8
Who Should Read this Manual
8
Introduction
9
Conventions
9
Signal Words and Their Definitions
9
Responsibilities
10
How to Identify Your Vehicle
11
Web Site Registration
11
Service/Maintenance Guidelines
15
Special Tool List
19
Table of Contents
21
Hazardous Waste Disposal
22
Lubrication & Preventative Maintenance
23
Lubrication and Fluids Chart
22
Lubrication Diagram
23
Daily Visual Inspection
24
Maintenance Guidelines for Severe Duty Applications
24
Maintenance Schedule
24
Pre-Operation Inspection
24
PM Checklist
26
Front Axle
29
Warning
31
Check Oil Level
32
Change Oil
32
Transaxle Assembly
33
Remove
33
Install
33
Transaxle-GT
33
Axle Shaft
34
Remove
34
Install
34
Rear Hub, Rotor & Bearings
35
Motor, Remove
35
Primary Gear Case
36
Secondary Gear Case
37
Disassemble
37
Assemble
37
Pinion Bearing Preload
39
Pinion Gear Shimming Instructions
39
Set Pinion Bearing Preload
39
Hardware Torque
40
Table of Contents
41
Change Oil
42
Check Oil Level
42
Transaxle-SD
42
Transaxle Assembly
43
Remove
43
Install
43
Transaxle-SD
43
Axle Shaft
44
Remove
44
Install
44
Motor, Remove
45
Rear Hub, Rotor & Bearings
45
Primary Reduction Gear Case
46
3Rd Member
48
Hardware Torque
48
Warning
49
Adjust Reduction Box Chain Tension
50
Center the Steering Wheel
50
Front End Alignment
50
Replace the Front Fork
51
Steering
51
Steering Reduction Box
53
Disassemble
53
Pre-Assemble
53
Assemble
53
Hardware Torque
54
Warning
55
General Guidelines and Safety
56
Brakes
57
Front Brake
57
Service Limits
57
Inspection
57
Replace Pads
57
Rear Brake
58
Service Limits
58
Inspection
58
Replace Pads
58
Rebuild Disc Brake Body
59
Replace the Wheel Cylinder
60
Front Disc Body Assembly
60
Rear Disc Brake Body Assembly
60
Bleed System
61
Flush System
61
Master Cylinder
62
Add Fluid
62
Replace
62
Adjust
62
Repair
62
Parking Brake, Hand Brake
63
Replace Pads
63
Adjust
64
Parking Brake Automatic
64
Troubleshooting
65
Brake Adjustment
65
Brake Test
65
Service Limits
66
Hardware Torque
66
Warning
67
Remove/Install
68
Disassemble
68
Inspect
69
Brushes
69
Bearing
69
Commutator
69
Armature Windings
69
Field Windings
70
Motor
69
Repair
71
Optional Motor Brake
72
Remove and Disassemble
72
Assemble and Install
72
Service Limits
72
Warning
73
Air Pressure
74
Inflation, Pneumatic Tires
74
Inflation, Soft Solid Tires
74
Tires & Wheels
74
Rotation
75
Tires & Wheels
75
Tread Wear
75
Changing Tire/Wheel Assembly
76
Repair the Tire (Pneumatic)
76
Replace the Tire (Pneumatic)
76
Hardware Torque
77
Warning
79
General Guidelines and Safety
80
Batteries
81
Charging
81
Cleaning
81
Watering
81
Storing
82
Storage
82
Returning to Service
82
Testing
82
Specific Gravity
82
Remove/Install
83
Industrial Battery or Lift out Battery Pack
83
Side Extract Battery
83
Hardware Torque
84
Individual Batteries
84
Suspension
87
Warning
89
Default Chapter
89
Wire Diagram
89
Torque Guidelines for Standard Hardware
90
Hardware Identification
90
Hardware Information
91
Hex Nuts
91
Hex Lock Nuts (Stover)
91
Other Nuts
91
Generic Torque Values
92
Replacing Hardware
94
Charger-Built in
97
Illustrated Parts
98
Ordering Parts for Your Vehicle
98
Taylor-Dunn Web Site Information
98
Illustrated Parts
99
Axle, Front
100
Axle, Rear
100
Brake, Front
102
Brakes, Rear
104
Brake Lines
106
Brake, Parking
108
Charger, Signet
109
Charger, Industrial XPS 18-260
110
Charger, Lestronic II Portable
110
Decals
111
Electrical, Miscellaneous
112
Frame and Body, Misc
114
Hitches
116
Instrument Panel
118
Lights
120
Master Cylinder
122
Motor
123
Speed Control Panel
124
Steering Column and Gear
126
Suspension, Rear
128
Tires and Wheels
129
GT Transmission Gear/Differential Case
130
SD Transaxle Assembly, 3Rd Member
132
SD Transaxle Assembly, Primary Reduction
133
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Taylor-Dunn TT-316-36 Specifications
General
Brand
Taylor-Dunn
Model
TT-316-36
Category
Utility Vehicle
Language
English
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