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TCL TAC-18CS - User Manual

TCL TAC-18CS
138 pages
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TAC-09CSC/K TAC-09CHSC/K
WALL MOUNTED SPLIT-TYPE AIR CONDITIONERS
CONTENTS
1. IMPORTANT NOTICE ···································2
2. TECHNICAL SPECIFICATION ·····················3
3. DIMENSIONS ················································8
4. REFRIGERATING CYCLE SYSTEM ············· 9
5. PERFORMANCE CURVES ····························12
6. OPERATION DETAILS ·············16
7. WIRING DIAGRAM ······························23
8. EXPLOSION VIEW ···················29
9. PARTS LIST ·································33
10. ANNEX 1 THERMISTOR CHARACTERISTIC
11. ANNEX 2 GENERAL
12. ANNEX 3 TROUBLE SHOOTING
13. ANNEX 4 R407C REFRIGERANT
Models
TAC-07CS/K TAC-07CHS/K
TAC-09CS/K
TAC-09CHS/K
TAC-12CS/K
TAC-12CHS/K
TAC-24CS/K
TAC-24CHS/K
OB207t-1qxp 25/9/97 8:51 PM Page 1
TCL
14. ANNEX 5 INSTALLATION INSTRUCTION Part 1
SERVICE MANUAL
TAC-07CSC/K TAC-07CHSC/K
TAC-12CSC/K TAC-12CHSC/K
TAC-18CSC/K TAC-18CHSC/K
TAC-24CSC/K TAC-24CHSC/K
No.TE031229
TAC-18CS/K TAC-18CHS/K

Table of Contents

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TCL TAC-18CS Specifications

General IconGeneral
TypeSplit Air Conditioner
Power Supply220-240V, 50Hz
Energy Efficiency Ratio (EER)3.21
RefrigerantR32
Compressor TypeRotary
Cooling Capacity5.0 kW
BTU18000 BTU
Air Flow Rate850 m3/h
Operating Temperature (Cooling)18-43°C

Summary

Important Notice

How to Order Spare Parts

Information required for ordering replacement parts correctly and promptly.

Technical Specifications

Product Dimensions

Refrigerating Cycle System

Heat Pump Cycle

Diagram illustrating the heat pump's refrigerating cycle.

Cooling Only Cycle

Diagram illustrating the cooling-only refrigerating cycle.

Refrigerant Piping Information

Max. Refrigerant Piping Length

Specifications for maximum length and size of refrigerant piping.

Max. Height Difference

Information on the maximum allowable height difference for piping.

Additional Refrigerant Charge

Details on additional refrigerant charge based on piping length.

Evacuation Procedures

Vacuuming Process

Steps for vacuuming the system after refrigerant piping connection.

Leak Test Procedure

Instructions for performing a leak test on the system.

Performance Curves

Guaranteed Voltage and Air Flow

Specifies voltage range and air flow settings for performance.

Main Readings for Performance

Lists key parameters measured for performance evaluation.

Measuring Temperature Difference

Instructions on how to measure indoor air wet/dry-bulb temperature difference.

Outdoor Unit Pressure and Current

Cool Operation Pressure;Current

Details on outdoor unit pressure and current during cool operation.

Heat Operation Current

Operation Details

Remote Controller Overview

Explanation of remote controller buttons and functions.

Remote Controller Presetting

Guide on setting the remote controller mode (Cooling Only/Heat Pump).

Electronic Controller Functions

Safety Control Features

Details on time delay, frost prevention, and high temperature protection.

I Feel Mode Operation

How the 'I Feel' mode works and its temperature adjustment.

Cooling Mode Operation

Initial settings and operation logic for Cooling mode.

Mode Operations

Dry Mode Operation Details

Explanation of the system's operation in DRY mode.

Heating Mode Operation Details

Operation logic and Cold Air Prevention Control for HEATING mode.

Defrost and Thermistor Functions

Defrost Operation

Conditions and timing for defrosting the outdoor heat exchanger.

Assistant Thermistor Function

How the assistant thermistor affects heating capacity.

Fan Mode Operation

Description of the FAN mode operation.

Fan and Mode Controls

4-Way Valve Control

Operation of the 4-way valve for cooling/heating switch-over.

Sleep Mode Operation

Details on how the SLEEP mode adjusts fan speed and temperature.

Fan Motor Control Systems

Explanation of rotational frequency feedback and auto fan speed control.

Vane, Timer, and Emergency Operations

Auto Vane Operation Control

Control mechanisms for vane motor drive and auto vane mode.

Timer Operation Settings

Instructions on how to set and cancel timer operations.

Emergency-Test Operation

Procedures for emergency operation and test runs.

Auto Restart Function

How to activate and use the auto restart function.

Failure Display and Handling

Heat Sensitive Failure Detection

How to detect failures related to heat sensitive components.

Outdoor Protection Control

System behavior and checks for outdoor unit protection.

Failure Display and Codes

Information on failure displays, codes, and handling procedures.

Wiring Diagrams

Indoor and Outdoor Unit Wiring (Cooling Models)

Wiring diagrams for indoor and outdoor units of cooling models.

Wiring Diagrams (Continued)

Indoor and Outdoor Unit Wiring (Heat Pump Models)

Wiring diagrams for indoor and outdoor units of heat pump models.

Wiring Diagrams (Higher Capacity)

Indoor Unit Wiring (18 K Models)

Wiring diagram for the indoor unit of 18K models.

Outdoor Unit Wiring (18 K Models)

Wiring diagram for the outdoor unit of 18K models.

Wiring Diagrams (Continued)

Indoor Unit Wiring (18 K CHS Models)

Wiring diagram for the indoor unit of 18K CHS models.

Outdoor Unit Wiring (18 K CHS Models)

Wiring diagram for the outdoor unit of 18K CHS models.

Wiring Diagrams (24 K Models)

Indoor Unit Wiring (24 K CS Models)

Wiring diagram for the indoor unit of 24K CS models.

Outdoor Unit Wiring (24 K CS Models)

Wiring diagram for the outdoor unit of 24K CS models.

Wiring Diagrams (Continued)

Indoor Unit Wiring (24 K CHS Models)

Wiring diagram for the indoor unit of 24K CHS models.

Outdoor Unit Wiring (24 K CHS Models)

Wiring diagram for the outdoor unit of 24K CHS models.

Indoor Unit Explosion Views

Exploded View of Indoor Unit (7 K-12 K Models)

Diagram showing assembly components of indoor units (7K-12K).

Indoor Unit Explosion Views (Continued)

Exploded View of Indoor Unit (18 K-24 K Models)

Diagram showing assembly components of indoor units (18K-24K).

Outdoor Unit Explosion Views

Exploded View of Outdoor Unit (CS Models)

Diagram showing assembly components of outdoor units (CS models).

Outdoor Unit Explosion Views (Continued)

Exploded View of Outdoor Unit (CHS Models)

Diagram showing assembly components of outdoor units (CHS models).

Indoor Unit Parts List

Parts List for 7 K;9 K Indoor Units

Detailed list of parts for 7K and 9K indoor units.

Indoor Unit Parts List (Continued)

Parts List for 7 K;9 K CHS Indoor Units

Detailed list of parts for 7K and 9K CHS indoor units.

Indoor Unit Parts List (Continued)

Parts List for 7 K;9 K CSC Indoor Units

Detailed list of parts for 7K and 9K CSC indoor units.

Indoor Unit Parts List (Continued)

Parts List for 7 K;9 K CHSC Indoor Units

Detailed list of parts for 7K and 9K CHSC indoor units.

Indoor Unit Parts List (Continued)

Parts List for 12 K Indoor Units

Detailed list of parts for 12K indoor units.

Indoor Unit Parts List (Continued)

Parts List for 12 K CHS Indoor Units

Detailed list of parts for 12K CHS indoor units.

Indoor Unit Parts List (Continued)

Parts List for 18 K;24 K CS Indoor Units

Detailed list of parts for 18K/24K CS indoor units.

Indoor Unit Parts List (Continued)

Parts List for 18 K;24 K CHS Indoor Units

Detailed list of parts for 18K/24K CHS indoor units.

Outdoor Unit Parts List

Parts List for 7 K;9 K Outdoor Units

Detailed list of parts for 7K and 9K outdoor units.

Outdoor Unit Parts List (Continued)

Parts List for 7 K;9 K CSC Outdoor Units

Detailed list of parts for 7K and 9K CSC outdoor units.

Outdoor Unit Parts List (Continued)

Parts List for 7 K;9 K CHS Outdoor Units

Detailed list of parts for 7K and 9K CHS outdoor units.

Outdoor Unit Parts List (Continued)

Parts List for 12 K Outdoor Units

Detailed list of parts for 12K outdoor units.

Outdoor Unit Parts List (Continued)

Parts List for 12 K CSC Outdoor Units

Detailed list of parts for 12K CSC outdoor units.

Outdoor Unit Parts List (Continued)

Parts List for 12 K CHS Outdoor Units

Detailed list of parts for 12K CHS outdoor units.

Outdoor Unit Parts List (Continued)

Parts List for 12 K CHSC Outdoor Units

Detailed list of parts for 12K CHSC outdoor units.

Outdoor Unit Parts List (Continued)

Parts List for 18 K Outdoor Units

Detailed list of parts for 18K outdoor units.

Outdoor Unit Parts List (Continued)

Parts List for 18 K CSC Outdoor Units

Detailed list of parts for 18K CSC outdoor units.

Outdoor Unit Parts List (Continued)

Parts List for 18 K CHS Outdoor Units

Detailed list of parts for 18K CHS outdoor units.

Outdoor Unit Parts List (Continued)

Parts List for 18 K CHSC Outdoor Units

Detailed list of parts for 18K CHSC outdoor units.

Outdoor Unit Parts List (Continued)

Parts List for 24 K Outdoor Units

Detailed list of parts for 24K outdoor units.

Outdoor Unit Parts List (Continued)

Parts List for 24 K CSC Outdoor Units

Detailed list of parts for 24K CSC outdoor units.

Outdoor Unit Parts List (Continued)

Parts List for 24 K CHS Outdoor Units

Detailed list of parts for 24K CHS outdoor units.

Outdoor Unit Parts List (Continued)

Parts List for 24 K CHSC Outdoor Units

Detailed list of parts for 24K CHSC outdoor units.

Annex 2 General Information

Type of Air Conditioner

Classification of air conditioners by function and installation type.

Four Elements of Air Conditioning

Defines temperature, humidity, purity, and air flow for air conditioning.

Principle of Refrigerating Cycle

Explains the basic principle of how a refrigerating cycle works.

Definition of Terms

Provides definitions for various terms related to air conditioning and thermodynamics.

Unit Terminology

Defines common units used in air conditioning like Kcal, BTU, RT, and Hp.

Function Terminology

Defines terms related to air conditioner components and functions.

Mollier Diagram Explanation

Explains how to read and use a Mollier diagram for refrigerant cycles.

Psychrometric Chart

Describes the psychrometric chart and its use in understanding air properties.

Noise Characteristics

Explains sound composition, attenuation, and allowable noise levels.

Load Calculation Methods

Details on calculating cooling and heating loads.

Cooling Capacity Coordination

Guide to selecting the appropriate unit size based on cooling capacity needs.

Annex 3 Troubleshooting

Electric Parts Troubleshooting

Checks for external and internal factors affecting electric parts.

Running Capacitor and Motor Fan Checks

Procedures for testing running capacitors and motor fans.

Thermostat and Thermistor Checks

Troubleshooting steps for thermostats and thermistors.

Compressor Trouble Diagnosis

Diagnosing electrical and mechanical troubles with the compressor.

Refrigerant System Troubleshooting

Checks for issues like short refrigerant, closing, overcharge, and bad compression.

Symptoms and Actions for Refrigerant Issues

Guides on identifying and resolving refrigerant system problems.

General Troubleshooting Flow

Flowcharts for diagnosing product operation and fan issues.

Compressor;Fan Operation Issues

Troubleshooting steps for compressor or outdoor fan non-operation.

Vane Operation Issues

Diagnosing problems with up/down and left/right vane operation.

Remote Control Function Issues

Troubleshooting for disabled function settings via the remote control.

Cooling;Heating Conversion Issues

Steps to diagnose and resolve problems with cooling/heating mode conversion.

Installation Fundamentals

Refrigerant Leak Prevention (Cases 1-4)

Covers pipe cutting, burrs, flaring, and nut fastening for refrigerant leak prevention.

Drainage System Installation (Cases 5-7)

Addresses indoor leveling, drain hose, and piping endings to prevent water leaks.

Cooling Capacity and Airflow Issues (Cases 11-15)

Troubleshooting poor cooling capacity due to airflow, installation, tubes, and distance.

Noise and Wiring Installation Issues (Cases 16-19)

Addresses noise from installation/tubing and wiring mistakes.

Freon Shortage and Gas Issues (Cases 10, 20)

Covers freon shortage, bad smells/gases, and improper awning.

Annex 5 Installation Instructions

Part 1: Wall-mounted Split Type Installation

Instructions for installing wall-mounted split type air conditioners.

Refrigerant Characteristics

Temperature-Pressure Relationships

Shows temperature-pressure data for refrigerants in saturated condition.

Freon Strong;Weak Points

Discusses chemical stability, toxicity, and other properties of freon.

Tools and Accessories Required

Required Tools for Installation

Lists essential tools for air conditioner installation.

Installation Accessories

Lists necessary accessory parts for installation.

Split Type Installation Guide

Selecting the Best Location

Guidance on choosing optimal locations for indoor and outdoor units.

Piping Length and Elevation Guidelines

Specifications for maximum piping length and elevation differences.

Installation Plate and Wall Drilling

Fixing the Installation Plate

Instructions for securely mounting the indoor unit's installation plate.

Drilling the Wall Hole

Procedure for drilling the correct size hole through the wall for piping.

Flaring Work and Piping Connection

Flaring Work Procedure

Covers pipe cutting, burrs, nut placement, flaring, and checking the work.

Indoor Piping Connection

Details routing, taping, and connecting indoor unit piping and drain hose.

Outdoor Piping Connection

Steps for aligning and tightening flare nuts and rerouting pipes on the outdoor unit.

Cable Connection Between Units

Indoor Unit Cable Connection

Connects indoor unit wiring to the control board for various models.

Outdoor Unit Cable Connection

Connects outdoor unit cables to the terminal block and secures them.

Drainage and Piping Formation

Drainage Check

Procedures to check indoor unit drainage and piping for leaks.

Piping Formation

Steps to form and secure piping for indoor and outdoor unit installations.

Air Purging Procedures

Air Purging Steps

Explains steps for air purging, leak testing, and vacuum pump use.

Leak Test Methods

Details the soap water method for checking leaks.

Test Running and Performance Evaluation

Remote Control and Unit Setup

Preparation of remote control and settlement of outdoor unit.

Performance Check and Pump Down

Evaluating performance, checking refrigerant charge, and performing pump down.

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