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Technogym EXCITE+ VARIO User Manual

Technogym EXCITE+  VARIO
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REV. 2.1

Table of Contents

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Technogym EXCITE+ VARIO Specifications

General IconGeneral
BrandTechnogym
ModelEXCITE+ VARIO
CategoryFitness Equipment
LanguageEnglish

Summary

General Notices

Recommendations for Repair Procedures

Technogym recommends steps for planning effective repair procedures.

General Rules for Repair Procedures

General guidelines and rules to follow for all repair operations.

Technical Specifications

Product Codes

Explanation of the alphanumeric characters used in machine product codes.

Serial Number Structure

Details the 14 alphanumeric characters that constitute the serial number.

Product Characteristics

Overview of key features for various EXCITE models.

Mechanical Characteristics

Provides overall dimensions and weight specifications for the machine.

Ambient Specifications

Specifies the required operating and storage temperature and humidity.

Conformity to Regulations

Lists the standards and directives the machine complies with.

Wiring Diagrams

Illustrates the electrical connections for different machine models.

Cables

Details specific cable types, signals, and pin assignments.

Unity Connection Cables

Details the specific connection cables used for Unity models.

Principles of Operation

LED, Visio /VisioWeb Block Diagram

System block diagram illustrating components for LED, Visio, and Visioweb models.

Unity Block Diagram

System block diagram illustrating components for the Unity model.

LED Display Boards

Details the ARM Board and C-Safe Board functionalities.

Visio Display Board

Describes the CPU Board for the 700VISIO model.

LCD Inverter

Explains the function of the LCD inverter for powering display lamps.

Digital/Analogue Tuner Board

Details the tuner board for receiving audio/video signals.

Integrated LAN Network Board (Wired)

Enables local network connectivity for VISIO devices.

Wireless Network Board (Without Cables)

Enables Wi-Fi connectivity for VISIO devices.

Service USB Port (Integrated)

Port for connecting USB devices for updates and data transfer.

Unity Display Components

Details the Main Board, CPU Module, Wi-Fi, and Controller TS of Unity.

Unity Device Components

Describes various components of the Unity device like NFC, TV Tuner, TGS Reader.

Cardio Receiver Board

Manages signals from telemetric transmitters and hand sensors.

Brake Board

Functions related to power supply and RS-485 communication.

Electromagnetic Brake

Explanation of the eddy current brake mechanism and operation.

Magnetic Brake

Description of the non-adjustable magnetic brake mechanism.

Brake Control

Explains the mechanics and control of the brake systems.

Signals Involved in Brake Control

Details the RS-485 signal, excitation current, and sensor pulses.

Accessories

Cardio Theater Connection

Instructions for connecting the machine to Cardio Theater.

PC Link for Programming

Procedure for connecting to a PC for machine programming.

Monitor Plug for C-Safe Port

Details the monitor plug for C-Safe port testing.

Accessory List

Lists optional accessories like TGS Reader and iPod Docking Station.

Installation Instructions

Specifications and Requirements for Installation

Essential specifications and requirements for proper machine installation.

Equipement Moving Procedures

Instructions for safely moving the equipment manually or with a trolley.

Machine Installation Steps

Step-by-step guide for correctly installing the machine.

First Power-On Procedure

Steps for initial power-on and operational checks.

Troubleshooting

Troubleshooting Menu: LED Models

Guide to accessing troubleshooting menus for LED models.

Troubleshooting Menu: Visio Model

Guide to accessing troubleshooting menus for Visio models.

Display Fails to Illuminate Troubleshooting

Flowchart for diagnosing and resolving display illumination issues.

Touch Screen Issues

Troubleshooting steps for touch screen calibration or non-functionality.

Audio and Radio Issues

Troubleshooting steps for problems with audio and radio functionality.

TV Display Issues

Troubleshooting steps for issues with the TV display.

iPod Connectivity Issues

Troubleshooting steps for resolving iPod connection problems.

Equipment Locked (COM) Error

Resolving error messages related to communication loss.

Brake Board Error Codes

Explanation of brake board error codes and their solutions.

No Resistance Troubleshooting

Steps to diagnose and resolve issues when no resistance is generated.

Incorrect Resistance Troubleshooting

Steps to diagnose and resolve issues with incorrect resistance levels.

Speed Signal Incorrect Troubleshooting

Steps to diagnose and resolve issues with the speed signal.

TGS Reader Errors

Troubleshooting steps for errors related to the TGS reader.

No Heart Rate Signal Troubleshooting

Steps to diagnose and resolve issues with the heart rate signal.

Telemetry Heart Rate Signal Incorrect

Troubleshooting steps for incorrect telemetry heart rate signals.

Disassembly of Components

Dismantling Complete Display

Step-by-step guide for removing the complete display unit.

Dismantling Front Frame Protections

Instructions for removing the front frame protective casings.

Dismantling Brake Board

Procedure for safely removing the brake board.

Dismantling Brake Belt

Procedure for removing the brake belt.

Dismantling Pulley, Primary Assembly and Shaft (Legs Movement)

Steps for disassembling the pulley, primary assembly, and shaft.

Dismantling Secondary Shaft Assembly

Disassembly of secondary shaft, brake, flywheel, and belt tensioner.

Dismantling Primary Assembly (Arms Movement)

Disassembly of the arms movement, magnetic brake, and toothed belt.

Dismantling Frame Upper Protection and Handlebars

Instructions for removing upper frame protection and handlebars.

Dismantling Platform Lever Belt and Connection Belt

Procedure for disassembling platform lever and primary connection belts.

Dismantling Platform Lever

Steps for removing the platform lever assembly.

Dismantling Total Body Lever

Instructions for disassembling the total body lever.

Adjustments

Adjusting Belts Tension

Correct tension values for the brake and toothed belts.

Adjust Short Belt

Procedure for adjusting the short belt tension and alignment.

Adjust Long Belt

Procedure for adjusting the long belt tension and alignment.

Grease Long and Short Belts

Instructions for applying grease to the belts.

Adjust Position of Magnets

Procedure for adjusting magnet position for the speed sensor.

Leveling the Machine

Instructions for leveling the machine using its feet.

Machine Configuration

User Menu: 500 LED Models

User menu settings and parameters for 500 LED models.

User Menu: 700 LED Models

User menu settings and parameters for 700 LED models.

Service Menu Configuration: LED Models

Accessing service menus for LED models.

Low Kit Parameter Settings

Accessing and modifying parameters for the lower assembly.

Operating Data Access

Accessing machine usage data stored in the low kit.

Errors Log Management

Accessing and managing the machine's error history log.

Standard Settings Reset

Resets brake board parameters to their default values.

User Menu: Visio - Visioweb

User menu settings and parameters for Visio and Visioweb models.

Service Menu: Visio - Visioweb

Service menu access and configuration for Visio and Visioweb models.

Unity Configuration

Configuration options specific to the Unity model.

Updating the Software

Visio/Visioweb Software Update

Procedure for updating the software on Visio and Visioweb models.

Unity Software Update

Procedure for updating the software on Unity models.

Functional Test MD Models

Electrical Safety Test

Performing essential safety tests on the grounding ring.

Mechanical Safety Tests

Checks for correct assembly of transmission, levers, and guards.

Start-Up Check Procedure

Checks to perform after installation or technical intervention.

List of Critical Spare Parts

Identifies critical components that require traceability.

Planned Maintenance

Planned Maintenance Guidelines

Guidelines for routine and major maintenance operations.

Appendix

Table of Passwords to Access Menus

Lists access passwords for various configuration menus.

Tools Required for Service

Service Tools Box List Reference

Refers to the TG SERVICE TOOLS BOX LIST for disassembly and maintenance.

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