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Technogym SYNCHRO Excite + User Manual

Technogym SYNCHRO Excite +
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E X C I T E +
REV. 7.1

Table of Contents

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Technogym SYNCHRO Excite + Specifications

General IconGeneral
BrandTechnogym
ModelSYNCHRO Excite +
CategoryFitness Equipment
LanguageEnglish

Summary

GENERAL NOTICES

INTRODUCTION

Manual is for authorized Technogym Service technicians, detailing repairs and maintenance procedures.

RECOMMENDATIONS

Steps for planning repair procedures: evaluate, diagnose, plan, access components.

GENERAL RULES FOR REPAIR PROCEDURES

Rules for repairs: mark parts, use original parts, consult newsletters, use specified tools.

TECHNICAL SPECIFICATIONS

PRODUCT CODES

Details the 16-alphanumeric characters forming the machine code and their key values.

SERIAL NUMBER STRUCTURE

Defines the 14 alphanumeric characters of the serial number and their key values.

COLOUR OPTIONS

Presents available colour options for the frame and upholstery.

PRODUCT CHARACTERISTICS

Compares characteristics of different models (700VISIO, 700, 700SP, 500, 500SP).

MECHANICAL CHARACTERISTICS

Details mechanical specifications like width, length, height, and weight.

OVERALL DIMENSIONS

Provides overall dimensions of the machine in mm and inches.

EUROPEAN AND OVERSEAS PACKING DIMENSIONS

Illustrates packing dimensions for European and overseas shipping.

AMBIENT SPECIFICATIONS

Specifies operating and storage temperature and humidity ranges.

CONFORMITY TO REGULATIONS

Lists standards and directives the machine conforms to for EMI, Safety, and Directives.

WIRING DIAGRAMS

Provides detailed wiring diagrams for various machine models and configurations.

POWERED MODEL 500 (ARM BOARD)

Wiring diagram for the powered model 500, showing component connections.

SELF-POWERED MODEL 500SP (ARM BOARD)

Wiring diagram for the self-powered model 500SP, detailing component connections.

POWERED MODEL 700 (ARM BOARD)

Wiring diagram for the powered model 700, illustrating component interconnections.

SELF-POWERED MODEL 700SP (ARM BOARD)

Wiring diagram for the self-powered model 700SP, showing component interconnections.

POWERED MODEL 700VISIO (CPU BOARD)

Wiring diagram for the powered model 700VISIO, detailing CPU board connections.

CABLES

Details specifications and pinouts for various machine cables.

CBQ CABLES

Details CBQ-13 (C-Safe Board) and CBQ32 (TGS) cable pinouts and colours.

CAVI CU

Details CU132 (TGS) and CU128 (Power) cable specifications and pinouts.

CAVI ELT

Details ELT-01 (Generator), ELT-02 (Brake power), and ELT-04 (High/Low Kit) cables.

PRINCIPLES OF OPERATION

BLOCK DIAGRAM

Illustrates the machine's block diagram, showing component interconnections for different versions.

LED DISPLAY BOARDS

Details the various LED display boards, their functions, and indicator LEDs.

ARM BOARD: 500 AND 500SP MODELS

Details the ARM board functions, features, and indicator LEDs for 500/500SP models.

ARM BOARD: 700 AND 700SP MODELS

Details the ARM board functions, features, and indicator LEDs for 700/700SP models.

C-SAFE BOARD

Describes the C-Safe board, its communication port, and PC interfacing capabilities.

DUAL TGS READER

Explains the Dual TGS Reader's function for interacting with the Wellness System.

VISIO DISPLAY BOARD

Details the various VISIO display boards, their functions, and components.

CPU BOARD: 700VISIO MODEL

Details the 700VISIO CPU board, its components, functions, and indicator LEDs.

Back-Up battery

Explains the function of the CPU board's battery for maintaining the internal clock.

LCD INVERTER

Describes the LCD inverter's function in powering LCD display lamps.

DIGITAL/ANALOGUE TUNER BOARD

Explains the tuner board's role in receiving and managing audio/video signals.

INTEGRATED LAN NETWORK BOARD (WIRED)

Details the integrated LAN network board for connecting the VISIO device to a local network.

WIRELESS NETWORK BOARD (WITHOUT CABLES)

Describes the wireless network board enabling Wi-Fi connectivity for the VISIO device.

DISPLAY CONNECTORS AND PORTS

Covers Audio/Video connectors, Headphone Jack, C-Safe, and Service USB port.

OPTIONAL ACCESSORIES

Details optional accessories: iPod docking station, Client USB port, and Dual TGS reader.

CARDIO RECEIVER BOARD

Details the cardio receiver board and its components.

HS (HAND SENSOR)

Explains the HS receiver's function for hand sensors and signal processing.

HR (CHEST BELT)

Details the HR receiver's function for chest belts and its negative logic communication.

BRAKE BOARD

Describes the two models of brake boards, their sections, and indicator LEDs.

ELECTROMAGNETIC BRAKE

Explains the eddy current brake's operating principle and its components.

SPEED SENSOR

Details the speed sensor's function for detecting brake disk rotation for powered models.

POWER ENTRY MODULE

Describes the power entry module for powered models, including its components and current limits.

ALTERNATOR

Explains the alternator's function in generating voltage for self-powered models.

BATTERY

Details the 12V battery for self-powered models, its function, and recharging methods.

EXTERNAL POWER SUPPLY INPUT

Describes the socket for the external power supply used to recharge the battery.

BRAKE CONTROL

Explains the mechanics, controls, and signals involved in the brake system.

MECHANICS

Explains the mechanical aspects of brake control, including shafts and speed sensor signal.

CONTROLS

Illustrates the control block diagram for the brake system and its operation.

THE SIGNALS INVOLVED

Details the control signals used: RS-485, Excitation current, and Pulses.

ACCESSORIES

CARDIO THEATER CONNECTION

Explains connecting the machine to the Cardio Theater via RJ45 on the C-Safe board.

PC LINK FOR PROGRAMMING

Describes connecting to a PC for programming using the RJ45 connector on the C-Safe board.

MONITOR PLUG FOR C-SAFE PORT

Details the monitor plug for C-Safe port testing and LED indication.

VISIOWEB UPGRADE

Explains the differences between VISIO and VISIOWEB and the upgrade procedure.

VISIO VS VISIOWEB

Explains the differences between VISIO and VISIOWEB and the upgrade procedure.

UPGRADE FROM LED TO VISIOWEB

Covers upgrade kits for converting LED Display to VISIO Display, based on TV standard.

ACCESSORISE

Lists accessory codes for Dual TGS Reader, iPod Docking Station, and USB port.

INSTALLATION INSTRUCTIONS

SPECIFICATIONS AND REQUIREMENTS

Outlines requirements for correct machine installation: surface, environment, and power.

MOVING THE EQUIPMENT

Provides instructions on how to safely move the equipment, recommending two people.

RECOMMENDED ANTENNA SIGNAL REQUIREMENTS

Refers to a separate manual for detailed information on antenna signal requirements.

INSTALLATION

Step-by-step procedure for correctly installing the machine, including powered and VISIO models.

FIRST POWER-ON

Guides through the initial power-on procedure and checks for correct machine operation.

TROUBLESHOOTING

TROUBLESHOOTING MENU: LED MODELS

Procedure to access troubleshooting menus for LED models, including password entry.

ACCESSING CONFIGURATION OF 500 MODELS

Steps to access configuration for 500 models via password and menu options.

ACCESSING CONFIGURATION OF 700 MODELS

Steps to access configuration for 700 models via password and menu options.

AUTOMATIC TEST

Describes automatic tests for machine operation checks, including I2C Devices Test.

I2C Devices Test

Checks communication between I2C devices and the display board, with possible outcomes.

LED Test

Checks LED functionality and buzzer by varying frequency; requires visual inspection.

Serial Ports Test

Tests communications on C-Safe, Low Kit, and TGS serial ports, with success/error outcomes.

MANUAL TEST

Covers manual tests for machine operation, including Keyboard Test.

Man. Keyboard Test

Tests all keyboard keys for proper functioning by checking for audible feedback.

TROUBLESHOOTING MENU: VISIO MODEL

Procedure to activate the troubleshooting menu for VISIO models via screen touch sequence and password.

THE DISPLAY FAILS TO ILLUMINATE

Troubleshooting guide for display illumination failures on various models.

LED MODELS

Flowchart for troubleshooting display illumination issues on LED models.

SP MODELS

Flowchart for troubleshooting display illumination issues on SP models.

VISIO MODELS

Flowchart for troubleshooting display illumination issues on VISIO models.

VISIO DISPLAY ISSUES

Troubleshooting for Touch Screen, Audio, TV Picture, and Radio problems on VISIO models.

THE IPOD DOES NOT WORK

Flowchart for troubleshooting iPod connectivity and functionality issues on VISIO models.

MESSAGE ON DISPLAY “THE EQUIPMENT IS LOCKED (COM)”

Troubleshooting for communication loss between High Lit and Low Kit, causing the error message.

THERE IS NO RESISTANCE

Flowchart for diagnosing and resolving issues when the machine produces no resistance.

THE RESISTANCE IS INCORRECT

Flowchart for diagnosing and resolving issues with incorrect resistance levels.

THE SPEED SIGNAL IS INCORRECT

Flowchart for diagnosing and resolving issues with an incorrect speed signal.

THE MACHINE DOES NOT READ THE TGS

Flowchart for troubleshooting TGS reader errors, checking voltage and communication.

THERE IS NO HEART RATE SIGNAL

Troubleshooting guide for heart rate signal issues.

HS RECEIVER (HAND SENSOR)

Troubleshooting for Hand Sensor issues, including human body continuity and correct use.

HR RECEIVER (CHEST BELT)

Troubleshooting for Chest Belt HR signal issues, including receiver mounting and SW version.

THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT

Troubleshooting guide for telemetry heart rate signal issues.

CHEST BELT

Flowchart for troubleshooting telemetry HR signal from chest belt, checking SW and grounding.

HAND SENSOR

Troubleshooting for Hand Sensor HR signal issues, checking SW version and cable wear.

DISASSEMBLY OF COMPONENTS

DISASSEMBLING THE DISPLAY

Procedure to disassemble the display unit for various models.

500 AND 500SP VERSION

Procedure to disassemble the display unit for 500 and 500SP models.

700 AND 700SP VERSION

Procedure to disassemble the display unit for 700 and 700SP models.

700VISIO VERSION

Procedure to disassemble the display unit for the 700VISIO model.

DISASSEMBLING BOARDS AND COMPONENTS

Steps for disassembling boards and components from the display unit.

LED DISPLAY (ARM BOARD)

Steps for disassembling boards and components from the LED display unit.

ARM board (A)

Detailed steps to remove the ARM board from the LED display unit.

C-Safe board (B)

Detailed steps to remove the C-Safe board from the LED display unit.

VISIO DISPLAY 15” (CPU BOARD)

Lists components to be removed from the VISIO display, including CPU board and others.

Wireless board (A)

Procedure for disassembling the wireless board from the VISIO display.

Tuner DVB-T board (B)

Procedure for disassembling the Tuner DVB-T board from the VISIO display.

Tuner board ATSC (B1) and ISDB-T (B2)

Procedure for disassembling ATSC and ISDB-T tuner boards from the VISIO display.

LCD Inverter (C)

Procedure for disassembling the LCD inverter board from the VISIO display.

CPU board (D)

Procedure for disassembling the CPU board from the VISIO display.

LCD (E) + Touch Screen

Procedure for disassembling the LCD and touch screen assembly from the VISIO display.

Headphone Jack (F)

Procedure for disassembling the headphone jack from the VISIO display.

Dual TGS reader + USB port (G)

Procedure for disassembling the Dual TGS reader and USB port assembly from the VISIO display.

iPod Docking Station (H)

Procedure for disassembling the iPod docking station from the VISIO display.

Frontal plugs TGS + USB and cover

Procedure for disassembling the front plugs and cover from the VISIO display.

DISASSEMBLING THE KEYBOARD / TOUCH SCREEN

Procedures for disassembling the keyboard and touch screen for LED and VISIO models.

LED KEYBOARD

Procedures for disassembling the keyboard and touch screen for LED and VISIO models.

VISIO VERSION

Refers to specific procedure for Touch Screen disassembly on VISIO models.

DISASSEMBLING THE CARDIO RECEIVER

Step-by-step guide to disassemble the cardio receiver unit.

DISASSEMBLING THE FIXED HANDGRIPS

Procedure for disassembling the fixed handgrips, including levers and tray brackets.

DISASSEMBLING THE HAND SENSOR

Procedure for disassembling hand sensors on powered versions (700, 700SP, 700VISIO).

DISASSEMBLING THE GUARDS

Steps for disassembling various guards, including rear, brake box cover, and front guards.

REAR GUARD

Procedure for disassembling the rear guard.

BRAKE BOX COVER GUARD

Procedure for disassembling the brake box cover guard.

FRONT GUARDS

Procedure for disassembling the front guards.

DISASSEMBLING THE LEVERS

Detailed steps for disassembling the levers, including plastic plugs, connectors, and screws.

DISASSEMBLING THE BRAKE BOX

Procedure for disassembling the brake box, including screws, connectors, and brake board replacement.

DISASSEMBLING THE HAND SENSOR

Procedure for disassembling the hand sensor board, including clips and glue removal.

DISASSEMBLY THE PRIMARY SHAFT AND PULLEY

Steps to disassemble the primary shaft and pulley, including screws, bearings, and extractor use.

DISASSEMBLING THE PLATFORM LEVER

Procedure for disassembling the platform lever, including screws, bearings, and plugs.

DISASSEMBLING THE BRAKE WINDING

Procedure for disassembling the brake winding, including fastons, screws, and replacement.

DISASSEMBLING THE FLYWHEEL AND BETL TENSIONER

Procedure for disassembling the flywheel and belt tensioner.

POWERED MODELS

Procedure for disassembling the flywheel and belt tensioner on powered models.

SELF-POWERED MODELS

Procedure for disassembling the flywheel group on self-powered models.

DISASSEMBLING THE SPEED SENSOR

Procedure for disassembling the speed sensor on powered models (500, 700, 700VISIO).

DISASSEMBLING THE BATTERY

Procedure for disassembling the battery on powered models (500SP and 700SP).

DISASSEMBLING THE FOOTBOARDS, POWER ENTRY MODULE AND WHEELS

Procedure for disassembling footboards, power entry module, and wheels.

ADJUSTMENT

BELT TENSION

Procedure for adjusting the belt tension, including specific measurements and cautions.

SPEED SENSOR POSITIONING

Procedure for positioning the speed sensor correctly, including measurements and tightening.

BRAKE WINDING POSITIONING

Procedure for positioning the brake winding, including centering the copper disk and testing.

THE MACHINE IS NOT FLAT

Troubleshooting and adjustment for the machine not being flat, by adjusting the feet.

MACHINE CONFIGURATION

USER MENU CONFIGURATION: 500LED MODELS

Procedure to access and configure 500LED models via user menu and password.

LANGUAGE

Setting the machine's display language from available options.

UNITS OF MEASUREMENT

Selecting between European and Imperial units for measurement display.

MAXIMUM EXERCISE TIME

Setting the maximum duration for each exercise session, ranging from 1 to 9999 minutes.

PAUSE TIME

Setting the maximum pause time for exercises, ranging from 10 to 999 seconds.

COOLDOWN TIME

Setting the cooldown time for exercises, ranging from 5 to 180 seconds.

DEFAULT AGE

Setting the default age for a generic user, ranging from 10 to 99 years.

DEFAULT WEIGHT

Setting the default weight for a generic user, ranging from 10 to 99 kilograms.

DEFAULT DURATION

Setting the default duration for exercise sessions, ranging from 1 to 999 minutes.

DEFAULT CALORIES

Setting the default calories for exercise sessions, ranging from 10 to 999.

DEFAULT DISTANCE

Setting the default distance for exercise sessions, ranging from 1 to 999.

ENABLE TGS

Enabling or disabling the use of the TGS reader.

ENABLE KEYBOARD

Disabling the keyboard to allow usage only with the TGS.

MODIFIABLE TARGET FREQUENCIES

Enabling or disabling target heart rate modification during constant HR exercise.

ENABLE CUSTOM MESSAGES

Configuring custom messages to be displayed in standby state.

RESETTING PARAMETERS TO DEFAULT VALUES

Resetting user menu parameters to their default values.

FORMAT P&P KEY

Formatting a TGS key for Plug&Play mode operation.

SN

Displays the machine's serial number.

USER MENU CONFIGURATION: 700LED MODELS

Procedure to access and configure 700LED models via user menu and password.

LANGUAGE

Setting the machine's display language for 700LED models.

DISTANCE

Selecting distance units (KM/MLS) for 700LED models.

MAXIMUM EXCERCISE TIME

Setting max exercise time (1-9999 min) for 700LED models.

PAUSE TIME

Setting the maximum pause time for exercises, ranging from 10 to 999 seconds.

COOLDOWN TIME

Setting cooldown time (5-180 sec) for 700LED models.

ENABLE TGS

Enabling/disabling TGS reader for 700LED models.

ENABLE KEYBOARD

Disabling keyboard for TGS-only use on 700LED models.

MODIFIABLE TARGET HEART RATE

Enabling/disabling HR modification during HR exercise for 700LED models.

ENABLE CUSTOM MESSAGES

Configuring custom messages display for 700LED models.

EDIT CUSTOM MESSAGES

Modifying custom messages displayed in standby for 700LED models.

CHANGE MESSAGGES LANGUAGES

Extending language setting to predefined custom standby messages for 700LED models.

ENABLE MULTI-LANGUAGE MODE

Configuring language selection for each session on 700LED models.

RESETTING PARAMETERS TO DEFAULT VALUES

Resetting user menu parameters to default values for 700LED models.

FORMAT P&P

Formatting TGS key for Plug&Play operation on 700LED models.

SN

Displays the serial number for 700LED models.

SERVICE MENU CONFIGURATION: LED MODELS

Procedure to access service menus for LED models.

ACCESSING CONFIGURATION OF 500 MODELS

Accessing configuration for 500 LED models via password and menu options.

ACCESSING CONFIGURATION OF 700 MODELS

Accessing configuration for 700 LED models via password and menu options.

LOW KIT PARAMETER

Accessing parameters for modifying lower assembly settings.

Read from low kit

Reading parameter values from low kit memory and displaying them.

Write to low kit

Writing currently displayed parameters to the low kit.

Default Setting

Loading default parameter values by scrolling and confirming.

Table of configuration parameters:

Lists configuration parameters with IDs, units, names, descriptions, and values for LED models.

OPERATING DATA

Accessing machine usage data stored in the low kit.

Read from low kit

Reading usage data from low kit memory and displaying it.

Write to low kit

Writing usage data to the low kit after clearing values.

Machine usage data

Details machine usage data displayed and updated every 10 minutes.

ERRORS LOG

Accessing the machine's error history log.

Read from low kit

Reading stored errors from low kit memory and displaying them.

Reset Errors

Clearing error history logs from both low and high kit memory.

COM.Fault

Counter for serial communication errors between upper and lower kits.

View Errors

Viewing error history log details: counter, code, current, and distance.

STANDARD SETTINGS

Clears operating data and resets brake board parameters to default values.

LOW KIT MENU

Directly accesses the brake board firmware menu.

Low kit version

Displays the brake board firmware version (X.Y.Z).

Low Kit fault code

Displays error codes blocking the low kit.

HIGH KIT VERSION

Displays the SW version of the display.

BOOT VERSION

Displays the BOOT version of the display HW.

KEY READER VERSION

Displays the KEY READER VERSION.

CONFIG.: VISIO - VISIOWEB USER MENÙ

Procedure to access VISIO/VISIOWEB user menus via screen sequence and password.

SERVICE MENU CONFIG.: VISIO - VISIOWEB

Procedure to access VISIO/VISIOWEB service menus via screen sequence and password.

Table of configuration parameters:

Lists configuration parameters for VISIO models, with IDs, units, names, descriptions, and values.

UPDATING THE SW

FUNCTIONAL TEST MD MODELS

ELECTRICAL SAFETY TEST

Procedure for performing a safety test on the grounding ring, ensuring continuous earth connection.

MECHANICAL TESTING OF SECURITY

Checks assembly of transmission, levers, and guards for safe operation.

CHECKING THE ASSEMBLY OF THE TRANSMISSION AND LEVERS SYSTEMS

Verify correct mounting and alignment of levers, footboards, shafts, and pulleys.

CHECKING THE ASSEMBLY OF THE GUARDS

Ensure machine guards are in place and secured to prevent user injury.

START-UP CHECK

Procedure to check machine operation after installation or intervention.

LIST OF CRITICAL SPARE PARTS

Lists critical components identified by serial number for traceability.

SCHEDULED MAINTENANCE

ORDINARY maintenance operation

Simple external cleaning operations for general hygiene, performable by club manager.

SETTING UP THE OPERATION (DAILY)

Daily procedure: turn off machine and unplug mains lead.

EXTERNAL CLEANING OPERATIONS (DAILY)

Daily external cleaning using a neutral detergent, avoiding direct spray on machine.

INTERNAL CLEANING OPERATIONS (MONTHLY)

Monthly internal cleaning: turn off, unplug, open motor guard, vacuum interior.

COMPLETE OPERATION (SIX-MENTHLY)

Six-monthly checks: switch function, machine operation, speed, resistance, and heart rate.

EXTRAORDINARY MAINTENANCE OPERATIONS

Operations requiring qualified technician: working conditions, component checks, and wear inspection.

CHECKING THE WORKING CONDITIONS

Verify direct connection to wall outlet, absence of extension cords, and correct earth connection.

CHECKING THE OPERATION OF THE CARDIO RECEIVER

Test cardio receiver with separate monitor/simulator for heart rate detection.

CHECKING THE OPERATION OF THE HAND SENSOR RECEIVER

Test hand sensor receiver with separate monitor for heart rate detection.

CHECKING THE AMOUNT OF PLAY ON THE BALL JOINTS

Check for excessive play in ball joints; contact Technogym Service if anomalies found.

CHECKING THE WEAR OF RUBBER PARTS

Inspect rubber components for wear and replace if evident.

CHECKING THE BELTS

Check belts for wear and tension, replacing if necessary.

CHECKING THE PLAY OF THE LEVER AND PEDAL GROUP

Check lever/pedal group for excessive play by simulating body weight shifts.

CHECKING THE DISPLAY

Verify keyboard keys, LEDs, buzzer, and VISIO Touch Screen calibration.

CHECKING THE WIRING AND CONNECTIONS

Inspect cables for external condition, connector rust, continuity, and ground isolation.

APPENDIX

PASSWORD MENUTABLE

Table of configuration menus and their corresponding access passwords for different models.

REQUIRED TOOLS

Lists essential tools for disassembly, adjustment, and maintenance tasks.

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