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Technogym SYNCHRO EXCITE 2009 - User Manual

Technogym SYNCHRO EXCITE 2009
206 pages
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SERVICE & MAINTENANCE MANUAL
REV. 5.2

Table of Contents

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Summary

General Notices

Introduction

Overview of the manual's purpose and target audience.

Recommendations

Guidelines for effective planning of repair procedures.

General Rules for Repair Procedures

Essential safety and procedural rules for performing machine repairs.

Technical Specifications

Product Codes

Details on machine code structure and variants for product identification.

Colour Options

Available colour combinations for machine frames and casings.

Product Characteristics

Key features and specifications across different machine versions.

Mechanical Characteristics

Physical dimensions and weight specifications for machine models.

Ambient Specifications

Recommended operating and storage temperature and humidity conditions.

Conformity to Regulations

Standards and directives the machine complies with for safety and emissions.

Wiring Diagrams

Schematic representations of electrical connections for various machine models.

Principles of Operation

Block Diagram

Overall system architecture illustrating major component interconnections.

Accessories

Cardio Theater Connection

Instructions for connecting the machine to a CardioTheater system.

PC Link for Programming

Procedure for connecting the machine to a PC for software programming.

Cable for Exchanging TV Channel Tuning Data Between Two Machines

Details on the special cable for transferring TV tuning data between units.

Monitor Plug for CSafe Port

Information on the monitor plug used for CSafe port testing.

Wellness TV Upgrade Kit

Details on kits available to upgrade LED displays to Wellness TV versions.

Installation Instructions

Specifications and Requirements

Essential prerequisites and conditions for correct machine installation.

Installation Requirements and Specifications for Wellness TV Machines

Antenna signal data for technicians installing Wellness TV machines.

Installation

Step-by-step guide for physically installing the machine.

First Power-On

Procedures for initial machine startup and self-test verification.

Troubleshooting

Troubleshooting Service Menu: Active Wellness TV Models

Accessing and using the service menu for troubleshooting Active Wellness TV models.

Service Troubleshooting Menu: Modelli LED

Procedures for accessing and using the service menu for LED display models.

Display Illumination Issues

Diagnosing and resolving problems where the machine display fails to illuminate.

Touch Screen Malfunction or Calibration Issues

Troubleshooting steps for unresponsive or uncalibrated touch screens.

No Audio Sound

Diagnosing and resolving issues related to the absence of audio output.

No TV Picture

Troubleshooting steps for resolving the "No TV Picture" error.

Radio Playback Issues

Diagnosing and resolving problems with the radio function not playing.

iPod Connectivity Issues

Troubleshooting steps for when the iPod is not recognized or working.

Equipment Blocked (COM) Message on Display

Resolving communication loss between machine assemblies causing a "Blocked" message.

No Resistance

Diagnosing and resolving issues where the machine does not provide resistance.

Incorrect Resistance Levels

Troubleshooting steps for when the machine provides incorrect resistance.

Speed Signal Errors

Diagnosing and resolving issues with an incorrect or missing speed signal.

TGS Reader Not Recognized

Troubleshooting steps when the machine fails to read the TGS key.

No Heart Rate Signal

Diagnosing and resolving issues with the absence of a heart rate signal.

Telemetric Heart Rate Signal Incorrect

Troubleshooting steps for incorrect telemetric heart rate signal reception.

Disassembly of Components

Display Unit Disassembly

Procedures for safely removing and disassembling the machine's display unit.

Display Circuit Board Disassembly

Steps for disassembling the display unit's internal circuit boards.

Keyboard and Touch Screen Disassembly

Procedures for removing and replacing the keyboard and touch screen components.

Cardio Receiver Disassembly

Steps for removing and replacing the cardio receiver unit.

Fixed Handgrips Disassembly

Procedures for disassembling the fixed handgrips.

Hand Sensor Disassembly

Steps for disassembling the hand sensors located on the handlebars.

Guards Disassembly

Procedures for removing various protective guards from the machine.

Levers Disassembly

Steps for disassembling the machine's foot levers.

Brake Box Disassembly

Procedures for accessing and disassembling the brake box assembly.

Hand Sensor Board Disassembly

Steps for disassembling the hand sensor circuit board.

Primary Shaft and Pulley Disassembly

Procedures for disassembling the primary shaft and pulley system.

Platform Lever Disassembly

Steps for disassembling the platform lever mechanisms.

Brake Winding Disassembly

Procedures for removing and replacing the brake winding component.

Flywheel and Belt Tensioner Disassembly

Steps for disassembling the flywheel and belt tensioner assembly.

Speed Sensor Disassembly

Procedures for removing and replacing the speed sensor.

Battery Disassembly

Steps for removing and replacing the battery unit (self-powered models).

Footboards, Power Entry Module, and Wheels Disassembly

Procedures for disassembling footboards, power entry, and wheels.

Adjustment

Belt Tension Adjustment

Procedures for correctly setting the belt tension for optimal performance.

Speed Sensor Positioning

Steps for correctly positioning the speed sensor relative to the flywheel.

Brake Winding Positioning

Procedures for correctly aligning and positioning the brake winding assembly.

Machine Leveling

Adjusting machine feet to ensure stability and proper leveling.

Machine Configuration

User Menu Configuration for 500 Models

Settings and options available in the user menu for 500 series models.

User Menu Configuration for 700 Models

Settings and options available in the user menu for 700 series models.

User Menu Configuration for 700 WTV Models

Settings and options available in the user menu for 700 WTV models.

Service Menu Configuration for 500 and 700 LED Models

Accessing and configuring service parameters for LED display models.

Service Menu Configuration for 700 WTV Models

Accessing and configuring service parameters for 700 WTV models.

TV Menu Configuration for 700 WTV Models

Adjusting TV settings, including channel tuning, for 700WTV models.

Radio Menu Configuration for 700 WTV Models

Tuning and configuring radio channels for 700WTV models.

Transferring Tuning Data

Methods for transferring TV and radio channel tuning data between machines.

Touch Screen Calibration

Procedure for calibrating the machine's touch screen for accurate input.

Functional Test MD Models

Electrical Safety Test

Performing electrical safety tests, including grounding continuity checks.

Mechanical Safety Tests

Verifying the correct assembly and safe operation of mechanical components.

Start-Up Check

Performing initial checks after installation or maintenance to ensure proper function.

List of Critical Spare Parts

Identification of critical components requiring traceability and potential replacement.

Scheduled Maintenance

Daily Maintenance Operations

Routine cleaning and basic operational checks performed daily.

Monthly Maintenance Operations

Checks performed monthly to ensure machine operation and state of wear.

Twice-Yearly Maintenance Operations

Periodic checks of mechanical components for wear and tension by qualified technicians.

Appendix

Updating the SW

Instructions for updating the machine's software (firmware).

Required Tools

A list of essential tools needed for disassembly, adjustment, and maintenance.

Technogym SYNCHRO EXCITE 2009 Specifications

General IconGeneral
CategoryFitness Equipment
Resistance Levels25
DisplayLED
HR MonitoringHand Sensors, Telemetry
TypeElliptical
Dimensions2040 x 640 x 1600 mm
Stride Length500 mm
Power Requirements230 Vac

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