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Technogym WAVE EXCITE+ - User Manual

Technogym WAVE EXCITE+
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E X C I T E +
REV. 4.1

Table of Contents

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Summary

General Notices and Recommendations

Introduction to the Service Manual

Details the manual's purpose for qualified technicians and the importance of thorough knowledge.

Service Recommendations

Provides steps for planning repair procedures, including diagnosis and rational planning.

General Repair Procedure Rules

Outlines essential rules for performing repair procedures, emphasizing care and proper parts.

Technical Specifications and Components

Product Codes Explained

Details the alphanumeric structure of product codes and key to values for variants.

Serial Number Structure

Explains the 14-character alphanumeric structure of the serial number.

Color Options for Frame and Guards

Lists available color options for the machine's frame and guards.

Product Characteristics Overview

Compares key characteristics and features across different machine models.

Mechanical Characteristics

Provides dimensions and weight specifications for the machine.

Packing and Space Utilization Dimensions

Details packing dimensions for shipping and space required for operation.

Ambient Operating Specifications

Specifies required temperature and humidity conditions for operation and storage.

Regulatory Conformity Standards

Lists standards and directives the machine conforms to for safety and emissions.

Wiring Diagrams Overview

Introduces wiring diagrams for different machine models.

Wiring Diagram: 500 Model (ARM Board)

Illustrates the wiring connections for the 500 model with ARM board.

Wiring Diagram: 500 SP Model (ARM Board)

Illustrates the wiring connections for the 500SP model with ARM board.

Wiring Diagram: 700 Model (ARM Board)

Illustrates the wiring connections for the 700 model with ARM board.

Wiring Diagram: 700 SP Model (ARM Board)

Illustrates the wiring connections for the 700SP model with ARM board.

Wiring Diagram: 700 VISIO Model (CPU Board)

Illustrates the wiring connections for the 700VISIO model with CPU board.

Cable Specifications

Details cable types and pin-outs, noting color changes may occur.

CBQ Cable Details

Provides pin-out and signal details for CBQ cables.

CU Cable Specifications

Details specifications and pin-outs for various CU cables.

ELT Cable Specifications

Details specifications and pin-outs for ELT cables.

Principles of Operation

Machine Block Diagram

Illustrates the overall block diagram of the machine for powered and self-powered versions.

LED Display Boards

Describes the function and indicator LEDs of LED display boards.

500 and 500 SP ARM Board Details

Explains the components and functions of the ARM board for 500/500SP models.

700 ARM Board Description

Details the ARM board for 700 models, including its functions and indicator LEDs.

C-Safe Board Functionality

Describes the C-Safe board's communication port for external devices and PC interfacing.

Dual TGS Reader Functionality

Explains the Dual TGS reader's role in interacting with the Wellness System.

Visio Display Board Overview

Introduces the Visio Display Board and its primary components.

700 CPU Board Description

Details the 700 CPU board, its memory, functions, and LED indicator.

LCD Inverter Function

Explains the function of the LCD inverter in powering the display lamps.

Digital;Analogue Tuner Board

Describes the tuner board's function for receiving and managing audio/video signals.

Integrated LAN Network Board (Wired)

Details the integrated LAN network board for connecting the VISIO device.

Wireless Network Board (Without Cables)

Explains the wireless network board for Wi-Fi connectivity.

Audio;Video External Device Connector

Describes the board for connecting external audio/video sources and displays.

Headphone Jack Functionality

Details the headphone jack on the display for audio output.

Integrated C-Safe Board

Explains the C-Safe board's function for connecting external devices like PCs.

Integrated Service USB Port

Describes the USB port for updates and data transfer between VISIO devices.

Optional Accessories Overview

Lists optional accessories available for the machine.

iPod Docking Station Functionality

Details the iPod docking station for storing, powering, and controlling iPods.

Client USB Port Functionality

Describes the additional USB port for connecting external devices and multimedia playback.

Dual TGS Reader Functionality

Explains the Dual TGS reader's role in interacting with the Wellness System.

Cardio Receiver Board

Details the cardio receiver board and its function in managing heart rate signals.

HR;HS Receiver (Chest Belt;Hand Sensor)

Explains the HR/HS receiver's operation with chest belts and hand sensors.

HR Receiver (Chest Belt) Operation

Describes the HR receiver's function when used with a chest belt transmitter.

Brake Board Description

Details the brake board's components, functions, and indicator LEDs.

Electromagnetic Brake Operation

Explains the principle of operation of the eddy current electromagnetic brake.

Speed Sensor Function

Describes the magnetic induction sensor that detects the speed of the brake disk.

NTC Thermostat Function

Explains the role of NTC thermostats in monitoring brake board and winding temperatures.

Power Entry Module Details

Describes the power entry module components for powered models.

Alternator Function (Self-Powered)

Explains how the alternator generates voltage for self-powered models.

Battery System (Self-Powered)

Details the battery's role and recharging methods in self-powered models.

External Power Supply Input

Describes the socket for connecting an external power supply for battery recharging.

Brake Control System

Explains the mechanics and controls of the brake system.

Brake Control Mechanics

Describes the mechanical components involved in the brake control system.

Brake Control System Block Diagram

Illustrates the control block diagram for the brake system.

Brake Control Signals Involved

Details the RS-485 signal, excitation current, and pulses used in brake control.

Machine Accessories and Connections

Cardio Theater Connection

Details how to connect the machine to a Cardio Theater unit via RJ45.

PC Link for Programming

Explains how to connect the machine to a PC for programming using the RJ45 port.

Monitor Plug for C-Safe Port

Describes the monitor plug used for testing the C-Safe port functionality.

VisioWeb Upgrade Procedures

Details the differences between VISIO and VISIOWEB and upgrade procedures.

Upgrade from LED to VisioWeb

Provides information on upgrade kits for converting LED to VISIO displays.

Available Accessories

Lists available accessories like TGS reader, iPod docking station, and USB port.

Installation and First Power-On

Installation Specifications and Requirements

Outlines requirements for correct machine installation, including surface and environment.

Equipment Moving Procedures

Provides instructions and warnings for moving the machine using dollies or trolleys.

Signal Antenna Requirements

Refers to external documentation for minimum requirements for signal antennas.

Machine Installation Steps

Details the step-by-step process for correctly installing the machine.

First Power-On and Operation Check

Guides through the initial power-on and checks for correct machine operation.

Troubleshooting Guide

Troubleshooting Menu: LED Models

Explains how to access the troubleshooting menu for LED models.

Accessing Configuration: 500 Models

Details the procedure to access the configuration menu for 500 models.

Accessing Configuration: 700 Models

Details the procedure to access the configuration menu for 700 models.

Automatic Test Procedures

Describes the automatic tests for checking machine operation.

I2 C Devices Communication Test

Explains the I2C Devices test for communication checks.

LED and Buzzer Test

Details the LED test for display functionality and buzzer test.

Serial Ports Communication Test

Describes tests for C-Safe, Low Kit, and TGS serial port communications.

Manual Test Procedures

Describes manual tests for checking machine operation.

Manual Keyboard Test

Explains how to perform a manual test of the keyboard functionality.

Troubleshooting Menu: Visio Model

Explains how to access the troubleshooting menu for Visio models.

Display Fails to Illuminate (LED Models)

Troubleshooting steps for LED models when the display does not illuminate.

Display Fails to Illuminate (SP Models)

Troubleshooting steps for SP models when the display does not illuminate.

Display Does Not Remain On

Troubleshooting steps when the display does not remain on after exercise stops.

Display Fails to Illuminate (Visio Models)

Troubleshooting steps for Visio models when the display does not illuminate.

Touch Screen Issues

Troubleshooting for touch screen not working or not calibrated.

No Audio Sound Troubleshooting

Troubleshooting steps for Visio models with no audio sound.

No TV Picture Troubleshooting

Troubleshooting steps for Visio models with no TV picture.

Radio Playback Issues

Troubleshooting steps for Visio models when the radio does not play.

iPod Not Working Troubleshooting

Troubleshooting steps for Visio models when the iPod is not detected or working.

Equipment Locked (COM) Message

Troubleshooting for the 'Equipment Locked (COM)' error message.

No Resistance Troubleshooting

Troubleshooting steps when the machine produces no resistance.

Incorrect Resistance Troubleshooting

Troubleshooting steps when the machine produces incorrect resistance.

Speed Signal Incorrect Troubleshooting

Troubleshooting steps when the speed signal is incorrect.

Machine Does Not Read TGS

Troubleshooting steps when the machine fails to read the TGS reader.

No Heart Rate Signal Issues

General troubleshooting for no heart rate signal.

HR;HS Receiver (Hand Sensor) Issues

Troubleshooting for HR/HS receiver (hand sensor) when no heart rate signal is detected.

HR;HS Receiver (Chest Belt) Issues

Troubleshooting for HR/HS receiver (chest belt) when no heart rate signal is detected.

HR Receiver (Chest Belt) Issues

Troubleshooting for HR receiver (chest belt) when no heart rate signal is detected.

Telemetric Heart Rate Signal Incorrect

Troubleshooting for incorrect telemetric heart rate signals (Chest Belt).

Hand Sensor Signal Incorrect

Troubleshooting for incorrect telemetric heart rate signals (Hand Sensor).

Component Disassembly Procedures

Disassembling the Display Unit

Step-by-step guide to disassembling the display for 500/500SP, 700/700SP, and 700VISIO models.

Disassembling Boards and Components

Guide to removing boards and components from the display unit.

LED Display (ARM Board) Disassembly

Procedure for removing the ARM board and C-Safe board from the LED display.

ARM Board (A) Disassembly

Instructions for unplugging connectors and removing the ARM board.

C-Safe Board (B) Disassembly

Instructions for disconnecting and removing the C-Safe board.

Visio Display 15 (CPU Board) Disassembly

Guide to removing components from the Visio 15" display unit.

Wireless Board (A) Disassembly

Steps for unplugging antenna connectors and removing the wireless board.

Tuner DVB-T Board (B) Disassembly

Instructions for removing the tuner board, including screws and flat cable.

Tuner Board ATSC (B1) and ISDB-T (B2)

Details on removing ATSC or ISDB-T tuner boards and dissipater.

LCD Inverter (C) Disassembly

Steps for unplugging connectors and removing the LCD inverter board.

CPU Board (D) Disassembly

Instructions for unplugging connectors and removing the CPU board.

LCD (E) + Touch Screen Disassembly

Guide to removing the LCD and touch screen assembly.

Headphone Jack (F) Disassembly

Instructions for unplugging the connector and removing the headphone jack.

Dual TGS reader + USB port (G)

Steps for unplugging cables and removing the TGS reader and USB port.

iPod Docking Station (H) Disassembly

Instructions for removing the iPod docking station covering and cable.

Frontal Plugs TGS + USB and Cover

Steps for removing the frontal plugs and USB port cover.

Disassembling the Keyboard; Touch Screen

Guide to disassembling the keyboard and touch screen components.

LED Keyboard Disassembly

Instructions for unplugging the connector and removing the LED keyboard.

Visio Version Keyboard;Touch Screen

Refers to LCD/Touch Screen disassembly for Visio version keyboard removal.

Disassembling the Cardio Receiver

Guide to disassembling the cardio receiver unit.

HR;HS Receiver (Chest Belt; Hand Sensor) Disassembly

Steps for removing the HR/HS receiver from its housing.

HR Receiver (Chest Belt) Disassembly

Instructions for unplugging the connector and removing the HR receiver.

Disassembling the Handlebar

Step-by-step guide to disassembling the handlebar components.

Disassembling the Sensor

Instructions for removing the sensors and their supports.

Disassembling the Guards

Guide to removing various guards and covers from the machine.

Disassembling the Upper Column

Steps for disassembling the upper part of the machine column.

Disassembling the Brake Board Box

Instructions for removing the brake board box.

Disassembling the Footboards

Steps for removing the footboards from the machine.

Disassembling the Footboard Lever Belt

Guide to disassembling the footboard lever belt and its components.

Disassembling Footboards (New Version)

Instructions for disassembling footboards on newer versions (specific serial numbers).

Disassembling Levers Tensioning Spring

Steps for disassembling the levers tensioning spring and cam.

Disassembling the Brake Winding

Instructions for unplugging connectors and removing the brake winding assembly.

Disassembling the Secondary Shaft Group

Guide to disassembling the secondary shaft group for powered models.

Secondary Shaft Group Disassembly (Powered)

Specific steps for disassembling the secondary shaft group on powered models.

Secondary Shaft Group Disassembly (Self-Powered)

Specific steps for disassembling the secondary shaft group on self-powered models.

Disassembling the Primary Shaft Group

Guide to disassembling the primary shaft group and its components.

Disassembling Connection Belt

Instructions for disassembling the belt connecting primary and secondary shafts.

Disassembling the Speed Sensor

Steps for removing the speed sensor and its support for powered models.

Disassembling the Power Entry Module

Instructions for removing the power entry module and its cover.

Disassembling the Platforms

Guide to disassembling the front and rear platform guards.

Disassembling the Battery

Instructions for removing the battery for self-powered models.

Machine Adjustments

Belt Tension Adjustment

Procedure for adjusting the belt tension and recommended tension value.

Speed Sensor Position Adjustment

Guide to adjusting the speed sensor position relative to the copper disk.

Brake Winding Position Adjustment

Instructions for positioning and centering the brake winding support.

Aligning Primary and Secondary Shafts

Procedure for aligning the belt connecting the primary and secondary shafts.

Footboard Distance Adjustment

Guide to adjusting the distance between footboards using the shock absorber.

Tie Rod Length Adjustment

Details on adjusting the length of tie rods according to specified figures.

Machine Leveling Adjustment

Instructions for adjusting the machine's feet to ensure it is level.

Machine Configuration Settings

User Menu Configuration: 500 LED Models

Explains how to access and configure user menu settings for 500LED models.

User Menu Settings: Language

Details how to select the display language for the machine.

User Menu Settings: Units of Measurement

Explains how to select between European and Imperial units.

User Menu Settings: Maximum Exercise Time

Details how to set the maximum duration for each exercise session.

User Menu Settings: Pause Time

Explains how to set the maximum pause time for each exercise.

User Menu Settings: Cooldown Time

Details how to set the cooldown time for each exercise.

User Menu Settings: Default Age

Explains how to set the default age for a generic user.

User Menu Settings: Default Weight

Details how to set the default weight for a generic user.

User Menu Settings: Default Duration

Explains how to set the default duration for an exercise session.

User Menu Settings: Default Calories

Details how to set the default calories for an exercise session.

User Menu Settings: Default Distance

Explains how to set the default distance for an exercise session.

User Menu Settings: Enable TGS

Details how to enable or disable the use of the TGS reader.

User Menu Settings: Enable Keyboard

Explains how to disable the keyboard for TGS-only use.

User Menu Settings: Modifiable Target Heart Rate

Details how to enable/disable target heart rate modification during exercise.

User Menu Settings: Enable Custom Messages

Explains how to configure custom messages displayed in standby state.

User Menu Settings: Reset Parameters

Details how to reset user menu parameters to their default values.

User Menu Settings: Format P&P Key

Explains how to format a TGS key for Plug&Play mode operation.

User Menu Settings: SN

Displays the serial number of the machine.

User Menu Configuration: 700 LED Models

Explains how to access and configure user menu settings for 700LED models.

User Menu Settings: Language (700 LED)

Details how to select the display language for 700LED models.

User Menu Settings: Distance (700 LED)

Explains how to select units for distance measurement (KM/MLS).

User Menu Settings: Max Exercise Time (700 LED)

Details how to set the maximum exercise time for 700LED models.

User Menu Settings: Pause Time (700 LED)

Explains how to set the pause time for 700LED models.

User Menu Settings: Cooldown Time (700 LED)

Details how to set the cooldown time for 700LED models.

User Menu Settings: Enable TGS (700 LED)

Explains how to enable or disable TGS reader for 700LED models.

User Menu Settings: Enable Keyboard (700 LED)

Details how to disable the keyboard for 700LED models.

User Menu Settings: Modifiable Target Heart Rate (700 LED)

Explains how to modify target heart rate during exercise for 700LED models.

User Menu Settings: Enable Custom Messages (700 LED)

Details how to configure custom messages for 700LED models.

User Menu Settings: Edit Custom Messages (700 LED)

Explains how to edit custom messages for 700LED models.

User Menu Settings: Change Languages (700 LED)

Details how to change languages for custom standby messages on 700LED models.

Service Menu Configuration: LED Models

Explains access to service menu configuration for LED models.

Accessing Configuration: 500 Models (Service Menu)

Details accessing service configuration for 500 models.

Accessing Configuration: 700 Models (Service Menu)

Details accessing service configuration for 700 models.

Low Kit Parameter Settings

Provides access to parameters for modifying lower assembly settings.

Read from Low Kit Function

Explains how to read parameter values and errors from the low kit memory.

Write to Low Kit Function

Details how to write displayed parameter values to the low kit.

Default Setting Procedure

Explains how to load default parameter values and confirm.

Table of Configuration Parameters

Lists configuration parameters with their units, names, and descriptions.

Operating Data Access

Explains how to access machine usage data stored in the low kit.

Read Machine Usage Data

Details how to read machine usage data from the low kit memory.

Write Machine Usage Data to Low Kit

Explains how to write displayed usage data to the low kit.

Machine Usage Data Details

Provides descriptions for machine usage data like Life Brake, Life Kit High/Low, KJ, Tot Km.

Errors Log Access

Explains how to access the machine's error history log.

Read Errors from Low Kit

Details how to read errors stored in the low kit memory.

Reset Errors Function

Explains how to clear the error history in both low and high kit memory.

COM.Fault Counter

Describes the COM.Fault counter for serial communication errors.

View Errors Log Details

Explains the information recorded for each error generated by the machine.

Standard Settings Function

Explains how to clear operating data and reset brake board parameters.

Low Kit Menu Access

Provides direct access to the firmware of the brake board.

Low Kit Version Display

Displays the brake board firmware version.

Low Kit Fault Code Display

Displays the error code blocking the low kit.

High Kit Version Display

Displays the SW version of the display.

Boot Version Display

Displays the BOOT version of the display hardware.

Key Reader Version Display

Displays the KEY READER VERSION.

Visio - VisioWeb User Menu Configuration

Explains how to access the user menu for Visio and VisioWeb devices.

Visio - VisioWeb Service Menu Configuration

Explains how to access the service menu for Visio and VisioWeb devices.

Visio Configuration Parameters Table

Lists configuration parameters for Visio models.

Software Updating Procedure

Functional Testing Procedures

Electrical Safety Test

Details the electrical safety test procedure, focusing on grounding ring resistance.

Mechanical Security Testing

Covers checks for transmission, levers, guards, and overall assembly security.

Assembly Check: Transmission and Levers

Ensures correct mounting and alignment of transmission and levers systems.

Assembly Check: Machine Guards

Verifies that all machine guards are properly in place and secured.

Start-Up Check Procedure

Details the procedure for checking machine operation after installation or intervention.

List of Critical Spare Parts

Lists critical components identified by serial number for traceability.

Scheduled Maintenance Operations

Ordinary Maintenance Operations

Describes routine maintenance tasks performable by club managers.

Daily Setup and Cleaning

Covers daily setup operations and external cleaning procedures.

Internal Cleaning Operations (Monthly)

Details monthly internal cleaning procedures using a vacuum cleaner.

Complete Operation Check (Six-Monthly)

Outlines checks for machine operation, including belt motor, resistance, and heart rate.

Extra-Ordinary Maintenance Operations

Describes maintenance tasks requiring a qualified Technogym technician.

Checking Working Conditions

Verifies machine connection, outlet earthing, and earth node connection.

Checking Cardio Receiver Operation

Tests cardio receiver operation using a heart rate monitor or simulator.

Checking Hand Sensor Receiver Operation

Tests hand sensor receiver operation with a heart rate monitor.

Checking Pedal Lever Belt Wear

Inspects the pedal lever belt for state of wear and calls for service if anomalies found.

Checking Ball Joint Play

Checks for play in ball joints and recommends calling Technogym Service if found.

Checking Rubber Parts Wear

Inspects rubber components for wear and recommends replacement if evident.

Checking Belts for Wear and Tension

Inspects belts for wear and checks their tension.

Checking Lever and Pedal Group Play

Checks for excessive play in the lever and pedal group by shifting body weight.

Checking Display Functionality

Verifies operation of keyboard keys, LEDs, buzzer, and Visio touch screen calibration.

Checking Wiring and Connections

Inspects wiring, connectors, fuses, and wires for continuity and isolation.

Appendix and Required Tools

Password Menu Table

Lists configuration menus and their corresponding access passwords.

Required Tools for Maintenance

Lists all necessary tools for disassembly, adjustment, and maintenance actions.

Technogym WAVE EXCITE+ Specifications

General IconGeneral
TypeElliptical Trainer
Resistance Levels25
Warranty2 years
DisplayLCD
ConnectivityBluetooth
Power Requirements100-240 V, 50-60 Hz
HR MonitoringHand Sensors

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