3
TABLE OF CONTENTS
1 INTRODUCTION ............................................................................................................................................................. 5
2 STORAGE PRIOR TO UNPACKING AND PACKAGING CONTENT ........................................................................ 5
2.1 Storage Prior to Unpacking ........................................................................................................................................... 5
2.2 Unpacking ..................................................................................................................................................................... 5
2.3 Checking Packaging Content ........................................................................................................................................ 5
3 MARKING OF PRUDOCT ............................................................................................................................................... 6
4 PLACARD ......................................................................................................................................................................... 6
5 TREATMENT CAPACITY .............................................................................................................................................. 6
6 SYSTEM DESCRIPTION ................................................................................................................................................. 7
6.1 Management system of the level signals from the collecting tank sensors ................................................................... 9
6.1.1 Control box for level probe ............................................................................................................................... 11
7 SAFETY INSTRUCTIONS ............................................................................................................................................ 13
7.1 Important Safety Information ...................................................................................................................................... 13
7.2 Instructions and Warnings .......................................................................................................................................... 13
7.3 CE Declaration of Compliance ................................................................................................................................... 15
7.4 Targets of the Manual ................................................................................................................................................. 16
7.5 Safety Instructions and Prevention.............................................................................................................................. 16
7.5.1 Generalities ....................................................................................................................................................... 16
7.5.2 Noise .................................................................................................................................................................. 16
7.5.3 Protections......................................................................................................................................................... 17
7.5.4 General Instructions for Safety Use .................................................................................................................. 17
7.6 Before Turning on ....................................................................................................................................................... 17
7.6.1 Checks before Turning On ................................................................................................................................. 17
7.6.2 Useful Advice ..................................................................................................................................................... 17
7.7 Danger Informations ................................................................................................................................................... 18
7.8 Fire and Explosion Prevention .................................................................................................................................... 19
7.9 Cuttings Prevention ..................................................................................................................................................... 19
7.10 Fluid Recommendations ............................................................................................................................................. 19
7.10.1 Hydrogen Peroxide (H
2
O
2
) solution .................................................................................................................. 19
7.10.2 ECOFLOC solution ........................................................................................................................................... 19
8 INSTALLATION ............................................................................................................................................................ 20
8.1 Components to be supplied by Owner ........................................................................................................................ 20
8.2 Qualification of the Installation Crew ......................................................................................................................... 20
8.3 Fixing the skid............................................................................................................................................................. 20
8.4 Installation of the level sensor for Sludge Tank .......................................................................................................... 21
8.5 Main unit plumbing connections ................................................................................................................................. 21
8.5.1 Installing the H
2
O
2
dosing line .......................................................................................................................... 21
8.5.2 Installing the ECOFLOC dosing line ................................................................................................................ 21
8.5.3 Installing the filling line .................................................................................................................................... 21
8.5.4 Installing the seawater line ............................................................................................................................... 21
8.5.5 Installing the air relief ....................................................................................................................................... 22
8.5.6 Installing the Main Unit and Sludge Discharge Valve (V2) interconnection line ............................................. 22
8.6 Loose parts installation ............................................................................................................................................... 22
8.6.1 Installing Filling section .................................................................................................................................... 22
8.6.1.1 Installing the Level Probe on the collecting tank ..................................................................................... 22
8.6.1.2 Installing filling pump .............................................................................................................................. 24
8.6.1.2.1 Installation of the suction pipe of the filling pump ............................................................................. 25
8.6.2 Installing sea water pump ................................................................................................................................. 25
8.6.3 Installing H
2
O
2
dosing system ........................................................................................................................... 26
8.6.3.1 Transfer of H
2
O
2
solution ........................................................................................................................ 26
8.6.4 Additional Unit .................................................................................................................................................. 27
8.6.4.1 Installing ECOFLOC dosing system ........................................................................................................ 27
8.6.4.1.1 Transfer of ECOFLOC solution .......................................................................................................... 27
8.6.4.2 Installing the Sludge Discharge Valve (V2) ............................................................................................ 28
8.6.4.3 Installing the Multimedia Filter Station ................................................................................................... 28
8.6.4.4 Installing the U.V. Sterilizer .................................................................................................................... 28
8.7 Outboard discharge line .............................................................................................................................................. 29
8.8 Electrical connections ................................................................................................................................................. 29
8.8.1 Main Control Box .............................................................................................................................................. 29
8.8.2 H2O2 DOSING SYSTEM .................................................................................................................................. 30
8.8.3 LEVEL PROBE CONTROL BOX ...................................................................................................................... 30
8.8.4 REMOTE CONTROL (OPTIONAL) .................................................................................................................. 31
9 PCB CONTROL PANEL – Functional Description ........................................................................................................ 32
9.1 Main page ................................................................................................................................................................... 32
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