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Teledyne CombiFlash NextGen User Manual

Teledyne CombiFlash NextGen
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CombiFlash
®
NextGen
Installation and Operation Guide
Part Number 69-5253-032
© 2020 Teledyne Technologies Incorporated. All rights reserved.
Rev. F, December 2023
Software version 5.0.89
Use and Disclosure of Data: Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations.
Export, reexport or diversion contrary to U.S. law is prohibited.

Table of Contents

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Teledyne CombiFlash NextGen Specifications

General IconGeneral
BrandTeledyne
ModelCombiFlash NextGen
CategoryLaboratory Equipment
LanguageEnglish

Summary

General Safety

Hazard Severity Levels

Hazard Symbols

Symbol Explanations

Explains hazard symbols like exclamation point for important instructions and lightning flash for dangerous voltage.

Contact Information

Overview

Product Overview

Describes the Teledyne ISCO CombiFlash NextGen system's capabilities including automation, gradients, and detection.

Operating Overview

System Control

Describes system control via touch screen and network devices, and how commands are processed.

Data Storage

Explains how methods and run history are stored on the internal hard drive and optionally on USB or network.

System Specifications

Controls and Features

Front Panel Features

Details of front panel components like LCD display, USB port, column mount, switches, and injection port.

Side Panel Features

Describes side panel features including SLCC storage, column mount, top shelf, and vapor enclosure.

Back Panel Features

Details back panel ports like Ethernet, USB, drain tubes, and cooling fans, along with safety warnings.

Additional Back Panel Features

Covers solvent inlet ports, exhaust ports, nitrogen inlet, P-trap drain, and ELSD components.

Safety Warnings

General Safety Warnings

Provides critical warnings about hazardous practices, chemical handling, flammable vapors, and system pressure limits.

Hazard Severity Levels

Explains the three levels of safety alerts: Caution, Warning, and Danger, with their respective meanings.

Hazard Symbols Explained

Details various hazard symbols used in the manual, including exclamation points, lightning flashes, and pinch points.

Pressure and Safety

System Pressure Management

Discusses how the system manages pressure through redundant sensors and error reporting for safety.

Pressure Limits

Details pressure limits set by columns (RFID) and default limits for non-RFID columns, including override procedures.

Overpressure Conditions

Explains system responses to overpressure, including flow rate reduction and immediate shutdown.

System Preparation

Unpacking the System

Provides instructions for unpacking the CombiFlash NextGen system, including warnings about weight and handling.

Instrument Location

Specifies ideal placement for the system, requiring adequate space for ventilation and access.

Connecting Power

Details on connecting the system to mains power, including safety precautions for voltage and frequency.

Plumbing Connections

Instructions for connecting tubing, with warnings about fire risks and static discharge from conductive tubing.

External Gas (ELSD)

Connects the carrier gas supply (nitrogen) to the system for ELSD operation, specifying tubing and pressure.

Drain Lines Connection

Instructions for connecting and routing drain lines for the fraction collector tray and top shelf, ensuring proper drainage.

Vapor Enclosure (Optional)

Details on securing the optional vapor enclosure and connecting it to an external exhaust system.

SLCC Support Bracket Installation

Instructions for installing the Solid Load Cartridge Cap (SLCC) storage bracket and ring support.

System Positioning

Guides on moving the system to its operating position, ensuring proper ventilation and container placement.

Collection Tube Racks

Details on loading collection tube racks and vials, including available rack types and safety precautions.

Powering On the System

Steps to turn on the system using the power switch and circuit breaker, and initial startup routine.

System Configuration

Guide to configuring system settings via the CONFIGURATION menu for optimal operation.

Solvent Configuration

Instructions on naming solvents, enabling solvent level sensing, and understanding density-dependent level settings.

General System Settings

Covers naming the system and configuring general settings like time zone, speaker volume, and region.

System Settings: Time, Volume, Region

Details on setting Time Zone, Speaker Volume, Region, Date/Time, PurIon Delay, and Column Purchase.

Vapor Limit Monitoring

Explains the internal vapor sensor's function, default settings, and sensitivity adjustments for safety.

Default Tube Volumes

Guides on setting default collection tube volumes, considering flow rate and container capacity to avoid overflow.

User Preferences

How to configure system operation for individual users, including language and print settings.

Default Run Settings

Explains default run units, pressure units, and enables automatic run length extension for late-eluting peaks.

User Management

Describes creating user accounts, setting passwords, and defining roles with varying access levels.

Restarting the System

Instructions for properly restarting the system after configuration changes to ensure settings take effect.

Priming Solvent Lines

Guides on using Auto Prime or Manual Prime to fill solvent lines before the first use or after solvent changes.

System Verification

Recommends using a verification kit to confirm system operation and provides part numbers for test mixtures.

Flash Sample Preparation

Liquid Sample Injection

Describes preparing and injecting soluble samples directly onto the column during a run.

Solid Sample Introduction

Explains using solid load cartridges for samples with limited solubility or for solid sample introduction.

Loading RediSep Columns

Step-by-step guide to properly loading RediSep columns, ensuring correct flow direction and fitting.

Starting a Separation

Instructions for initiating a separation run after installation, sample prep, and column insertion.

Run Parameters and Detectors

Details on ELSD detector, Mass Spectrometer, and PurIon loading settings for optimizing detection.

During the Separation

Run Control Buttons

Explains the function of buttons like START, STOP FLOW, TERMINATE, RESET, and Tube Advance during a run.

Bypassing Solid Load Cartridge

Describes bypassing the solid load cartridge to relieve back pressure caused by impurities.

Solvent Level Detection

How the system estimates solvent volume, provides alerts for low levels, and options to manage alerts.

Software Reference

Main Separation Screen

Details the main screen interface, including method defaults, sample name entry, and method editing.

Method Editor Screen

Explains the Method Editor screen for controlling less common parameters and accessing gradient optimizer.

Method Editor Run Settings

Covers settings like Time/CV units, Column, Sample Name, Flow Rate, Equilibration Volume, and Air Purge.

Edit Gradient Options

Details on defining gradients via table, changing solvents, and setting a third solvent modifier.

Peak Collection Settings

Describes how peak states limit fluid collection: ALL, PEAKS, or NONE, and tube advance triggers.

Tube Volume Settings

Sets collection capacity for fluids, allowing default maximum or method-specific volumes, or ELSD/MS configurations.

Peak Detection Options (UV/Vis)

Configures wavelength for detection, including monitoring, signal gain, slope, and threshold settings.

All Wavelength Detection

Enables detection based on a range of wavelengths, comparing total spectrum to solvent spectrum.

ELS Detector Options

Details settings for the Evaporative Light Scattering detector, including sensitivity and spray chamber temperature.

Mass Spectrometer & Purity

Configures Mass Spectrometer detection and Purity Measure using UV-spectra comparison.

Manual Control

Provides manual control of the solvent pump for troubleshooting, cleaning, and changing solvent systems.

Results Screen Overview

Describes the final chromatogram report, options to print, customize, reuse methods, and scale methods.

PurIon Operation

PurIon Operation Steps

Guides on operating the PurIon MS, including startup, standby, shutdown, and method development.

Focus Gradient Generator

Flash Column Gradients

Utilizes the Focus Gradient Generator to create efficient preparative gradient methods for flash chromatography.

Generating Focused Gradient

Steps to generate a focused gradient by selecting peaks from a scouting run and choosing columns.

Analytical HPLC Gradients

Creates preparative gradients using analytical HPLC scouting runs and calibration for focused gradient methods.

Calculating Focused Gradients

Steps to calculate focused gradients using scouting runs from analytical systems and the HPLC Focus window.

Network Configuration

Network Settings Configuration

Guides on setting up IP address, Netmask, and Gateway for network connectivity.

Network PC Access

Details PC requirements and how to access the system via an internet browser using its IP address.

Network Printing

Instructions for configuring the system to print to a network printer, including JetDirect and LPR queues.

Network File Saving

Enables automatic saving of run histories to network share folders for archiving and access.

Direct PC Connection

Supports communication between the system and a single PC via Ethernet connection.

System Power Management

Standby and Shutdown

Details on placing the system in standby mode to conserve power and proper shutdown procedures.

Preventive Maintenance

Maintenance Schedule

Outlines minimum periodic maintenance tasks like cleaning, inspection, and tubing checks.

Cleaning Procedures

Rack and Tray Cleaning

Instructions for cleaning racks and trays made of conductive plastic to maintain static dissipation properties.

Inspection Procedures

SLCC Cap Inspection

Ensures the seal in the cartridge cap is good and monitors the cartridge for leaks during use.

Tubing Inspection

Monthly inspection of solvent, waste, and drain tubing for damage, kinks, or leaks, and testing drain lines.

Flow Cell Cleaning

Post-Separation Flush

Default procedure to flush the system with solvent B after a run to remove residual compounds.

Quick Cleaning Procedure

Steps for performing a quick flow cell cleaning when alerted by a message, using manual control.

Monthly Flow Cell Cleaning

Procedure for monthly flow cell cleaning to maintain lamp energy, involving overnight soaking.

PurIon Maintenance

ESI/APCI Ion Source Removal

Instructions for carefully removing the ESI or APCI ion source housing from the PurIon system.

ESI/APCI Ion Source Replacement

Guides on carefully replacing the ESI or APCI ion source housing, ensuring proper alignment and connections.

Ionization Source Capillary Cleaning

Troubleshoots plugged capillaries causing high pressure errors by flushing or using a rebuild kit.

Ion Source Housing Replacement

Instructions for replacing the ion source housing, ensuring correct alignment and tightening fittings.

Overpressure Error Handling

Explains causes of overpressure errors related to fluid interface pressure and troubleshooting steps.

Check Valve Cleaning

Procedure for cleaning check valves that may stick after using volatile salts, using methanol and sonication.

Replacing Check Valves

Instructions for installing new check valve cartridges, ensuring correct orientation and tightening.

PurIon Cone Cleaning

Addresses restricted vacuum region errors by cleaning the capillary inlet cone assembly.

Capillary Inlet Cone Removal

Steps for removing the capillary inlet cone for cleaning or replacement, including cooling and tool usage.

Capillary Inlet Cone Cleaning

Details on cleaning the capillary inlet cone using methanol/water mixtures and acetone, followed by drying.

Capillary Inlet Cone Installation

Guides on reinstalling the capillary inlet cone and ion source after cleaning or replacement.

PurIon Troubleshooting

Basic troubleshooting steps for common issues like touch panel display off, checking connections and circuit breakers.

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