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Teledyne T700U User Manual

Teledyne T700U
392 pages
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Operation Manual
Model T700
Dynamic Dilution Calibrator
Also supports operation of
Model T700U
(when used in conjunction with T700U addendum, PN 06876)
© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI)
9480 CARROLL PARK DRIVE
SAN DIEGO, CA 92121-5201
USA
Toll-free Phone: 800-324-5190
Phone: 858-657-9800
Fax: 858-657-9816
Email: api-sales@teledyne.com
Website: http://www.teledyne-api.com/
Copyright 2010-2012 06873B DCN6388
Teledyne Advanced Pollution Instrumentation 08 May 2012

Table of Contents

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Teledyne T700U Specifications

General IconGeneral
ModelT700U
ManufacturerTeledyne
CategoryTest Equipment
Linearity±1% of full scale
Power Requirements100-240 VAC, 50/60 Hz
Response Time60 seconds
Zero Drift<1% per month
Span DriftLess than 0.1% of full scale per 24 hours
Operating Temperature5 to 40 °C

Summary

2. SPECIFICATIONS AND APPROVALS

2.1. SPECIFICATIONS

Presents the T700 Dilution System and Electrical/Physical specifications, detailing parameters like flow accuracy, response time, and I/O.

3. GETTING STARTED

3.1. UNPACKING AND INITIAL SETUP

Covers procedures for unpacking, inspecting for damage, and initial setup, including safety cautions.

3.3. CONNECTIONS AND SETUP

Presents procedures for making electrical and pneumatic connections for instrument setup and operation.

3.3.1. ELECTRICAL CONNECTIONS

Details how to make electrical connections, including power, analog outputs, status outputs, control inputs/outputs, and interfaces.

3.3.1.7. Connecting the Communications Interfaces

Details connections for Ethernet, USB, RS-232, RS-232 Multidrop, and RS-485 interfaces.

3.3.2. PNEUMATIC CONNECTIONS

Details the pneumatic connections required for instrument setup, including diluent and calibration gas.

3.4. STARTUP, FUNCTIONAL CHECKS, AND INITIAL CALIBRATION

Covers procedures for instrument startup, performing functional checks, and initial calibration.

3.4.2. WARNING MESSAGES

Explains warning messages that may appear during startup and how to investigate their causes.

3.4.3. FUNCTIONAL CHECKS

Details how to verify instrument operation and check parameters against factory values using test functions.

3.4.9. SETTING THE T700’S TOTAL GAS FLOW RATE

Guides on setting the total gas flow rate, which affects individual gas and diluent flow rates for mixture creation.

PART II – OPERATING INSTRUCTIONS

4.2. GENERATE MODE

Explains how to generate desired calibration gas mixtures using various gas types and optional O3 generator.

4.2.1. GENERATE  AUTO: BASIC GENERATION OF CALIBRATION MIXTURES

Details the simplest procedure for generating calibration gas mixtures by selecting gas type, target concentration, and total flow.

4.2.2. GENERATE  MAN: GENERATING CALIBRATION MIXTURES MANUALLY

Describes manual generation for more control, allowing user to set component gas flow and diluent airflow rates.

4.2.3. GENERATE  GPT: PERFORMING A GAS PHASE TITRATION CALIBRATION

Covers performing Gas Phase Titration (GPT) calibration for NO2 mixtures using the O3 generator.

4.2.4. GENERATE  GPTPS: PERFORMING A GAS PHASE TITRATION PRE-SET

Explains the GPT Pre-Set feature for determining O3 generator output and setting parameters for subsequent GPT operations.

4.3. AUTOMATIC CALIBRATION SEQUENCES

Covers setting up automatic calibration sequences consisting of multiple steps, initiated by various methods.

4.3.1. SETUP  SEQ: PROGRAMMING CALIBRATION SEQUENCES

Guides on programming calibration sequences by defining attributes like name, repeat count, steps, and progress mode.

4.3.2. ADDING SEQUENCE STEPS

Details how to insert various instruction steps like GENERATE, GPT, GPTPS, PURGE, STANDBY, DURATION, EXECSEQ, CC OUTPUT, and MANUAL.

4.7. SETUP  COMM: COMMUNICATIONS PORTS

Introduces the communications setup menu for configuring Ethernet, COM ports, and USB for remote operation.

4.10. SETUP  MORE  DIAG: DIAGNOSTICS FUNCTIONS

Groups diagnostic tools for troubleshooting, focusing on test channel analog output configuration and calibration.

5. COMMUNICATIONS SETUP AND OPERATION

5.2. COMMUNICATION MODES, BAUD RATE AND PORT TESTING

Details configuring communication modes, setting baud rates, and testing serial ports for correct connection.

5.4. REMOTE ACCESS VIA THE ETHERNET

Explains connecting the calibrator to networks via Ethernet for remote access and configuration.

7. CALIBRATION AND VERIFICATION

7.2. CALIBRATING THE OUTPUT OF THE T700’S MFC’S

Describes how to access and calibrate MFC outputs using a table of control points and drive voltages.

7.3. VERIFYING AND CALIBRATING THE T700’S OPTIONAL O3 PHOTOMETER

Covers verifying and calibrating the optional O3 photometer's performance for accurate mixture analysis.

7.4. CALIBRATING THE O3 GENERATOR

Details the procedure for calibrating the O3 generator, including setup and automatic calibration routines.

7.5. T700 GAS PRESSURE SENSOR CALIBRATION

Explains how to calibrate the T700's internal gas pressure sensors using external pressure meters.

8. MAINTENANCE

8.2. MAINTENANCE PROCEDURES

Outlines periodic maintenance procedures to ensure accurate and reliable operation of the T700.

8.2.1. AUTO LEAK CHECK

Provides detailed steps for performing an automatic leak check, including equipment required and setup.

9. TROUBLESHOOTING AND SERVICE

9.1. GENERAL TROUBLESHOOTING

Describes a systematic approach to troubleshooting, including noting warning messages and checking test functions.

9.1.1. FAULT DIAGNOSIS WITH WARNING MESSAGES

Explains how the T700 alerts users to active warning messages and how to view or clear them.

9.1.2. FAULT DIAGNOSIS WITH TEST FUNCTIONS

Details using test functions to isolate operational problems by comparing values to factory data sheets.

9.3. USING THE INTERNAL ELECTRONIC STATUS LEDS

Explains how to use internal LEDs on the CPU, Relay PCA, and Valve Driver PCA for troubleshooting.

9.4. SUBSYSTEM CHECKOUT

Guides on checking individual components or subsystems to determine the cause of problems.

9.4.14. RS-232 COMMUNICATIONS

Provides troubleshooting steps for RS-232 connections, including cabling and protocol configuration.

9.5. TROUBLESHOOTING THE OPTIONAL O3 PHOTOMETER

Focuses on troubleshooting dynamic problems with the optional O3 photometer, especially noisy readings.

9.6. TROUBLESHOOTING THE OPTIONAL O3 GENERATOR

Addresses troubleshooting for the O3 generator, primarily focusing on the UV source lamp and its power supply.

10. PRINCIPLES OF OPERATION

10.1. BASIC PRINCIPLES OF DYNAMIC DILUTION CALIBRATION

Explains the fundamental principles of dynamic dilution calibration using bottled gases and MFCs.

10.6. O3 GENERATOR OPERATION

Details the operation of the O3 generator, including principles of photolytic generation and pneumatic/electronic aspects.

10.7. PHOTOMETER OPERATION

Explains the operation of the T700's optional photometer for determining Ozone (O3) concentration.

11. A PRIMER ON ELECTRO-STATIC DISCHARGE

11.4.2. BASIC ANTI-ESD PROCEDURES FOR ANALYZER REPAIR AND MAINTENANCE

Details anti-ESD procedures for working on analyzers, including at instrument racks and work benches.

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